03780

Jul 26, 2016

Weekday Project: Make a Cedar Bench in Less Than 2 Hours

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

I recently lost a beloved church pew to several years of rot and water damage. Totally my fault, I didn't seal it properly. But, that's ok! It gives me a reason to build something new! On top of that, I thought I'd challenge myself. I had a small get-together happening later that evening, so I needed to make a bench fast.  This bench was made, start to finish in less than 2 hours. That's enough time to knock out after dinner on a weekday! 

We'll be building this out of cedar, it's weather resistant and much more attractive than pressure treated lumber, in my opinion.

Here's what you'll need:

  • One cedar 4x4, 8' long
  • Two cedar 2x4s, 8' long
  • 2 1/2" Deck Screws
  • Five 1/2x4 cedar fence boards or reclaimed boards, 8' long
  • Circular saw
  • Speed Square and tape measure

Total Cost: About $50

Cut List

  • Two 60" 2x4s
  • Two 1' 2x4s
  • Three 14" 2x4s
  • Four 18" 4x4s
  • Five seat planks - 4"x 1/2" x 6 1/2' 

Ready, set, start your clocks!

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

Let's start by chopping up all your boards. Cut your post into four 18" legs.

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

 

Next, chop your two long supports (60"), two shorter supports (12") and three inside studs (14"). Weekday Projet: Make a Cedar Bench in Less Than 2 Hours Now that everything is cut, it's time to assemble. Grab your box of screws and drill and join together two legs and one shorter stud. What makes building this bench so fast is the softness of the cedar and the self-tapping screws. Fastening each joint of this bench doesn't require any pocket holes, pre-drilling or countersinking. Just angle each screw into each joint and drive it just below the surface.

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

Before you fasten your joints, center the 2x4 in the middle of the 4x4 flush the top of the 2x4 and the 4x4 as well. Drive screws in on three side of the 2x4. Leave the outward facing side of the wood empty.

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

Once you have you two sides assembled, fasten your longer supports in the same way. 

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

Next, fasten your center joists in the same way you did your outer supports. I will note here, in typical me-fashion, I cut some studs too short (See the center joist in the picture), so I screwed the two short ones together and compensated for my mess-ups with some scrap 2x4s I had. 

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

Now I'll rip my reclaimed painted boards for the benchtop. I ripped these three large pieces into 4" wide planks for my top. Once you've ripped your boards place them evenly on top of your bench. Leave a small gap between each board to allow drainage and prevent rot damage.

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

Fasten each plank along each vertical stud of your bench. I used 2 screws per board, per stud.

 

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

Because I used reclaimed boards, the boards varied in length and quality (some had rotten ends). Once I got the boards lined up the way I liked it, I drew a cut line and cross-cut the varied lengths into a nice straight end with my circular saw.

 

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

And you're done! Finish off everything with a decent amount of sanding to dull the sharp edges and give everything a softer appearance. Oh, and don't forget to stop your clock! Did you clock in under two hours? Let me know!

 

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

Weekday Projet: Make a Cedar Bench in Less Than 2 Hours

 

Tagged:

Post Comments

Add Your Comment!

(2000 character limit)