04826

Apr 17, 2018

Get a Tax Refund This Year? Here are 9 Things We Think You Should Spend It On

Ideally, the details following your tax return would be rather uneventful. You'd have withheld the exact right amount, and paid the appropriate estimated taxes, and your post-April 15 results would be pretty neutral: the IRS has its money, you have yours, and the two of you can check in again next spring.

Of course, that's never what happens, and Tax Day inevitably goes in the two obvious directions: you still owe more, or you get a refund. If you're a small business owner or freelancer, like me, you nearly always end up on one side of that equation. But, every so often, there are those glorious years that go down in history as that-one-time-you-got-a-tax-refund, and you get an unexpected check with which you may do whatever you like.   

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04780

Apr 16, 2018

Make This: Brazed Aluminum Shop Bookends

Sponsored by Bernzomatic: #FindYourFire

 

We're in the world of paperless resources, so having a collection of actual books is a bit of a forgotten passion. But there's something special about a few key reference manuals, inspirational resources, and good ol' fashioned nostalgia that I just love. Keeping them close at hand but neatly organized can be a bit of a challenge in the home shop. That's where a set of simple bookends can come in handy.   


I wanted to make a set of bookends that stood out but felt at home in the shop. That's why this simple, clean design is such a great fit. A set of squares set me back about $15

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Apr 04, 2018

Not Your Father's Pegboard

created at: 07/21/2015

This is the tool wall in the workshop of Rhode Island furniture maker Hank Gilpin. It places every hand tool used in the shop  - including saws, clamps, scrapers, drill bits, chisels, planes, and measuring tools - within an arm's reach of the shops two main benches.   

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04808

Apr 02, 2018

11 Tools to Take Your Woodworking Projects from Hammer & Nails to Fit & Finished

Most of us get into woodworking from a practical point of view: we need to work on something around the house, so we head to the home center and get tools to break down dimensional lumber and bang it back together. So you upgrade from a circular saw to a compound miter saw, and maybe even get yourself a pocket hole jig so you can hide your hardware from sight. 

And then, as it inevitably happens, something changes in your point of view. You're now longer just doing "home improvement" or "building things"... you're now: a woodworker.   

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04581

Mar 30, 2018

How to Install and Mount a Vise without Drilling Holes in Your Workbench

My first "workbench" was a simple table-style surface. 2x4 legs, 1/2" plywood top, held together with black drywall screws. I built it in my first apartment when I was twenty-two, with my first (and only) power tools: a circular saw and a drill. 

In the back left corner, I mounted a shiny, new, bright blue Irwin swiveling bench vise. It was awesome to have it there when I needed it - holding metal stock and angle iron for cutting, helping me bend rod and pipe, even keeping dowels and small wood parts in place while working on them. Unfortunately, these activities constituted a very small amount of the projects I was doing, and mostly, the vise just got in the way during the other 97% percent of tasks.

So, for the past few years, that vise has just been in a storage crate, and I get it out and try to hold it in place when I need it. Which, in case you can't guess, does not work. Ever. So, I wanted to come up with a solution that would allow me to install a machinist's style swiveling benchtop vise, without having to permanently install it, or drill holes in my benchtop and have to thread and tighten nuts and bolts every time I use it.    

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Mar 28, 2018

How to: Make a Wooden Hand Screw Rack & Organizer

I have tried almost every solution to keep track of my hand screws. I've hung them on pegboard hooks. I've stashed them in wall-hung cubbies. I've stacked them on shelves. I've put them in designated plastic totes. All of which have resulted in: I hardly ever use my hand screws. 

Which is a shame, because they're extremely versatile. They have a deep reach, and their wooden jaws are handy when you don't want to nick a blade or bit on something metal. So, last weekend, in my ever-continuing attempts to get my shop truly organized, I decided to build a wall-mounted hand screw organizer that would allow me to keep things in place and bring the clamps to the project when I need them.    

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04763

Mar 13, 2018

How To: Build A Pegboard Blowtorch Holder

DIY pegboard organizer for Bernzomatic torch supplies
Sponsored by Bernzomatic: #FindYourFire

Pegboards have always had a place in my shop. They are simple to install, and easy to reconfigure as the needs evolve. I have a section by my stationary tools and few large boards for everything else. Mostly, I keep small tools like screwdrivers, scrapers and saws hanging. But there's so much more than hooks and pins. For example, here's a simple pegboard holder to organize my growing collection of blowtorch tools.  

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04778

Feb 27, 2018

How to: Build a Custom Tool Wall

Move over pegboard. When you've assembled a proper collection of hand tools, the best way to keep them safe, organized, and available within reach is a custom tool wall. Each item gets a designed holder that keeps like pieces together and accessible, allowing you to maximize your storage space.

Plus, let's admit it: they also look super cool.    

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04569

Feb 23, 2018

How to Drill Perfectly Vertical Bench Dog Holes in Your Workbench

 A woodworking bench is more than just a table to lay your tools and project parts on. Used well, your bench is an all-in-one, three-dimensional clamping solution that will allow you to hold your work on any of its edges or faces. The traditional way to increase the work-holding capability is to place "dog holes" in your bench top, and allowing them to work in tandem with a face or end vise to secure parts of any size. 

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04775

Feb 21, 2018

How to: Make a Proper Cup of Builder's Tea

If you were to ask an American to picture drinking a cup of tea, it's safe to assume that the mental image wouldn't include work boots, hardhats, bricks, and lumber. But while coffee is standard in the U.S., for thousands of construction workers in Great Britain and Ireland, as well as numerous tradesmen like electricians, welders, and plumbers, a strong cup of tea is the preferred fuel for a day filled with labor.

Here's a basic rundown of how to fortify your work day with the strength of a bricklayer.

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04765

Feb 08, 2018

10 DIY Valentine's Gifts You Should Make for Your Special Someone This Year

Candles

Two years ago, on February 9th I came home from a long day of work at about 7:30 and my wife gave me incredible news.  She was pregnant! This was going to be our first child, so naturally I was overcome with so many different emotions. I paused for what felt like an eternity and when I finally gathered my wits, I very distinctly remember the first words out of mouth were, "It's okay, we're in a good spot financially for this right now."  If you're a woman reading this, I know what you're thinking - "how romantic".  Well, my wife didn't think it was a very good response either. In my defense, I'm a CPA and that's just how my brain works

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04767

Feb 06, 2018

How to: Carve a Simple Wooden Spoon from Any Hardwood


Look, I love making furniture. I love sourcing the materials, planning out parts, and executing the joinery. But lately, I find myself increasingly drawn to the "other" things you can do with wood. What are the smaller, craft level projects that show off the beauty of working with natural materials, but can be completed in a weekend, or even a single sitting?   

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04761

Feb 02, 2018

ManMade Recommended: (Probably) The Best Affordable Safety Glasses Money Can Buy

We don't ask much from our safety glasses. Their primary purpose is right there in the name: they protect you when performing activities that create and project debris that could damage your eyes... woodworking, scrapping paint, anything dealing with rust or metal shavings, and the like. The most important thing is that they be handy and ready to go, so you don't hesitate to grab them when execute a potentially dangerous task. Here's the best way we've found to deal with it.    

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04754

Jan 25, 2018

How to: Make Your Own Hardwood Whiskey Coasters (In Under an Hour)

I love a full-on furniture project, replete with solid joinery, elegant design, and high-quality materials. But, as any maker knows, those can take weeks or even months to sketch, mill up stock, test, fix mistakes, and rub on a finish.

So, do you know what I love even more? A simple woodworking project you can complete in a single day, or better yet, an afternoon. Something to get you some shop time, create some sawdust and shavings, and be put to practical use by dinnertime.    

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Jan 12, 2018

Stop Marring Your Wood: How to Make Leather Holdfast Pads for Woodworking

I'm a huge fan of having a few rows of dog holes in my workbench top. And, more than anything else, I use them to secure a holdfast - an ancient and genius piece of design that secures your work to the work surface with a simple tap from a hammer or mallet. When your ready to release it, just hit the back and it's free. Seriously - it's ten times fast than clamping, and you can fasten your work anywhere across the bench top. Brilliant.

To speed up the process even more, I wanted to come up with a permanent way to protect the wood from the force of the steel being banged into it. You can use a hardwood scrap between the holdfast and the workpiece, but I figured there's reason to spend twenty minutes once and protect my work forever. No digging around for scraps required. 

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Jan 12, 2018

How to Cut a Perfect Circle with a Jigsaw

A quality jigsaw is one of my favorite tools, and a seriously good DIY best buy. Armed with the right blade, you can cut all sorts of materials into nearly any two-dimensional shape you please. And most-importantly, do it safely. 

But it's flexibility as a creative tool is also its liability. Like a pencil, it can go in any direction, but in the hands of a human being, those directions will never be without the marks of our innate imperfection. Straight lines can be accomplished with a fence, but a perfect circle. You can't draw one by hand, so don't expect yourself to be able to jigsaw one either. 

At least, not without a little help.    

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04656

Jan 09, 2018

No Vise, No Workbench, No Problem: How to Hold Your Woodworking with a Simple Wooden Batten

I'm a lucky guy. My family has allowed me to dedicate half our basement into a dedicated shop space, complete with a custom woodworking bench and a growing collection of tools. It's bright, clean (at least right now), and I'm slowly turning it into a functional workspace that will allow me to be as productive as possible. 

But it took me a long time to get here. For nearly fifteen years, I worked out of dining rooms and back porches and portions of the garage, lugging my tools around in plastic totes and home center toolboxes, setting up shop on the washing machine, folding tables, and 1/2" plywood scraps screwed to 2x4s.

And, in the early days, it was that lack of a proper workbench that prevented me from thinking I could could use hand tools. Without a vise and hold downs, how could I safely secure my work for handplaning, chiseling, or sawing?The answer: a batten, which will take you 5 minutes to make and turns any flat surface into a work bench. Let's make one!   

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04652

Jan 09, 2018

This Isn't the Only Way to Install a Screw Hook, but It Is the Best

Okay, friends. This is one of my all-time favorite DIY hacks. I learned it more than fifteen years ago from a book I got from the library, and committed it to memory. I only need it about once or twice a year, but it works every. single. time. I'm always super grateful to have it on hand, and so today, I'm sharing so you too can stop busting your hand and banging your knuckles every time you need to install a hook somewhere.   

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Nov 30, 2017

This is the Best 79¢ You Can Spend on Your DIY Projects

Earlier this week, I was asked to be interviewed about getting started in making things, and the conversation turned towards the best tools for the money. The guy asked me what I think the best thing to invest in, and we naturally discussed how, once you have all the tools you need, you tend to think the things that support your workflow are more important that the cool-looking trappings of the woodworker. Like, how my favorite power tool is actually my two horsepower dust collector on its own circuit, because that's the machine I use on every single process. Or how I'd rather have an inexpensive Japanese dozuki saw and a really nice mechanical pencil and Starrett combination square vs. low grade measuring and marking tools and a fancy dovetail saw. (Though, to be fair, I do have both.)

But, it got me thinking about the truly best value in woodworking, the craft process, etc. Like what's something that's entirely inexpensive yet you use on every single project?  

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Nov 28, 2017

How to Prevent Tearout and Splintering When Cutting Plywood, Once and For All

Plywood is awesome. It's affordable, easy to work, and, when used properly, looks great. 

Plywood also brings its share of headaches, specifically, tearout: the rough, jagged edges that result from cutting through the thin veneers. It's frustrating, and it looks absolutely terrible. Any woodworker who's ever used it can speak its woes, which can ruin an otherwise high-quality project.

But my friends, it doesn't have to be that way. Whether your building a simple shop project or a full fleet of custom kitchen cabinets, you, too, can virtually eliminate tearout.

Let's make some crosscuts.       

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