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Aug 17, 2018

How to Enlarge a Hole in Wood without Ruining Your Project

how to enlarge a hole

To the non-DIYer, dedicating an entire blog post to this process may seem like overkill. But anyone who wields their cordless drill on the regular can attest: the issue of making an existing hole larger comes up all. the. time. Whether repairing something around the house, replacing a part or piece of hardware, or just because you didn't quite get it right the first time, any maker, woodworker, or generally handy person knows how frequently one needs to enlarge a hole, and how surprisingly difficult it can be to pull off. 

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Aug 14, 2018

ManMade Recommended: This is, Hands Down, the Best Dust Mask for Woodworking

best dust mask woodworking

Hopefully, you're already a committed safety glass wearer. Grabbing a pair for even the simplest drilling/driving task is good practice, and a part of your DIY routine. Even better, if you use power tools, you're also protecting your hearing from those roaring 85-90 dB motors.

Last in that great triumvirate, and perhaps the most often overlooked, is protection for your respiratory system. Too many of us don't wear a dust mask, respirator, or sealed face shield when working on projects for one simple reason: they are extremely uncomfortable, a total hassle, and more irritating than your second cousin's toddler at the Thanksgiving table

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Aug 08, 2018

Five Ways to Use a Speed Square

speed square uses

If you're doing any kind of DIY or construction work, there are a handful of absolutely essential tools you need in your belt: hammer, tape measure, level, to name just a few. Batting cleanup in this list is the humble speed square. Easy to use, inexpensive, light and portable, made of one piece of metal so it won't become untrue if dropped. And most importantly: multifunctional.

How many functions, you ask?  Read on for ManMade's five top ways to use a speed square!

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Aug 06, 2018

"Maker" Has a Whole New Meaning in Light of Primitive Technology

Some three years ago, an Australian man named John Plant started filming his hobby of spending time in nature and learning to subsist without any tools. He posted his videos on Youtube as a kind of documentation of his progress and they served as a venue for a kind of education, though only in the most minimalist sense. Taken without context, its a strange, new genre of media that has found an audience––something pretty standard for the internet. (There are now countless channels on the internet where people have ripped off Plant's original premise.)

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Aug 01, 2018

My Total DIY Mudroom Remodel + Makeover

Most people refer to the “heart of the home” as the kitchen, and for good reason. However, the first thing you see when you walk into my house is the mudroom, and its honestly the space that gets the most action.  We moved into our house about fifteen months ago, and ever since we first walked through the house, I wanted to make the mudroom/laundry room more functional.  Not only did I want to add more storage, I wanted the room to be an area that I was proud to welcome people into when showing them our home.

my mudroom, the before

 

As you can see, before I started the project our mudroom worked on many levels but it was very boring and it seemed to get cluttered easily. After completing some other more important projects on our home during the first year, I knew this summer was the time to tackle this space. 

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Jul 30, 2018

How to Drill Better, Cleaner Pocket Holes

Pocket hole joinery has a lot going for it. An affordable jig makes the process fool-proof, it comes together in less than a few minutes, and the joint itself is super strong.

The Kreg jig itself does most of the work, but a little knowhow makes the pocket hole clean and precise. This is especially important if the pocket hole will be visible, plugged, or filled.

Ready to make nice, sharp pocket holes? Let's go!    

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Jul 30, 2018

How to Build a Canoe in 72 Hours

This project began, as it were, with a "crazy idea" - the possibility of canoe travel without taking a canoe with you. Of building one upon arriving in a new place or country, paddling it, then leaving it there upon departure. 

And...?  It worked.    

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Jul 18, 2018

What's the Best Protective Finish for Your Woodworking Project?

How to select protective finishes
Shutterstock / Carlos andre Santos

For me, completing a wood project brings a sense of great accomplishment. I’ve taken a raw piece of lumber and turned it into something beautiful and functional. However, that pat-on-the-back stops short when I remember that I still need to apply a finish to protect the wood! Applying finish is easily my least favorite part of any project, and an area where I am not as skilled as I'd like to be (everything's a learning process). Still, applying a finish is that important last step that protects the project for years to come. Applying finish is easy enough - it's knowing what type of finish to use that's the bigger battle. There's a wide variety of protective finishes out there, and all those options can easily become overwhelming. Let's start with the basics. Here's a quick guide to the differences between polyurethane, varnish, shellac and lacquer.        

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Jul 10, 2018

No Vise, No Workbench, No Problem: How to Hold Your Woodworking with a Simple Wooden Batten

I'm a lucky guy. My family has allowed me to dedicate half our basement into a dedicated shop space, complete with a custom woodworking bench and a growing collection of tools. It's bright, clean (at least right now), and I'm slowly turning it into a functional workspace that will allow me to be as productive as possible. 

But it took me a long time to get here. For nearly fifteen years, I worked out of dining rooms and back porches and portions of the garage, lugging my tools around in plastic totes and home center toolboxes, setting up shop on the washing machine, folding tables, and 1/2" plywood scraps screwed to 2x4s.

And, in the early days, it was that lack of a proper workbench that prevented me from thinking I could could use hand tools. Without a vise and hold downs, how could I safely secure my work for handplaning, chiseling, or sawing?The answer: a batten, which will take you 5 minutes to make and turns any flat surface into a work bench. Let's make one!   

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Jul 10, 2018

How to: Make a Fold-Away BBQ Table and Grilling Cabinet

created at: 04/03/2015

This great project keeps all the basic grilling supplies close at hand, but out of the weather when the fun is done. With a large preparation space and room for the essentials it’s a great upgrade for the outdoor chef.  

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Jun 29, 2018

How to: Remove a Dent from Wood

Have you ever been substantially complete with a wood project and then accidently dropped it or knocked it off your workbench?  Without a doubt, your box, picture frame, cutting board or whatever you’re working on will get dinged or dented.  Despite the fact that those mishaps can often be fixed, it can be incredibly frustrating and require a significant amount of time to remove or hide the blemish.  Instead of sanding, planing or recreating that piece of the project, there is another simple and often less time-consuming option you likely have in your closet. 

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Jun 27, 2018

Finishing Up a Storage Corner in the ManMade Workshop

My wife is out of town this week.

When I'm home alone, I find myself more willing to work late into the evening with projects and activities, because I know I'm not missing out on important family time. When solo, I'd much rather stay out on a long bike ride or keep progressing on a woodworking project until bedtime than just sit by myself on the sofa.

So, such was the case when I found myself with a free evening. I didn't get started until 6:00pm or so, but knowing I had nowhere else to be and plenty of leftovers in the fridge, I set out to complete some shop storage projects for the wall just to the right of my bench. I'd been saving those blank spaces for nearly a year (you can find the clamp rack tutorials here, here, and here), reserving them for a special set of Woodpeckers straight edges and squares. These things are machined to extremely low tolerances, making them crazy straight and square, so making a secure place to store them helps them to stay precise. Plus, the red color matches the handles and jaws of my Bessey clamps, so combining the two was a total no brainer.    

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Jun 13, 2018

How to Easily Calculate Board Feet

The first time you go to the lumberyard can be a little overwhelming if you don’t know what you’re doing.  Even if you think you know what you’re doing, all the different species of lumber, the different dimensions of the lumber, different locations within the lumberyard, etc. can seem daunting for finding the perfect piece for your project.  With just a little bit of simple math, one area where you can be totally confident is calculating the cost of your chosen board.

Most home centers sell lumber by the linear foot, which means that the price of the board is determined by the length of the board. You pay a little extra for the convenience of a home center and you likely aren’t getting the best piece of lumber.  The lumberyard, on the other hand, sells their lumber by the board foot.  A board foot takes into consideration the thickness, width and length of a board.  There are several apps board foot calculator apps to help you figure out how many board feet are in your chosen piece, but all you need to remember is one simple formula and you can calculate board feet anywhere.

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Jun 11, 2018

Watching People Harvest Cork Makes Me Feel So Satisfied

Photo: Luis Viegas/Shutterstock

The internet didn't intentionally invent the idea of tickling your brain by seeing things get perfectly peeled, scooped, pulled or stripped. Yet, there are whole Youtube channels dedicated to things that fit perfectly, people breaking the pristine surface of a jar of peanut butter, people peeling the thin plastic sheet that covers most electronics. Comments on these videos are part of a shared sense of deep satisfaction, and you can find some of the most mutually joyful, least acrimonious interactions on the internet among people who are just eveling in that feeling of deep gratification. 

So, in the

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Jun 08, 2018

5 Table Saw Jigs Every Woodworker Should Have

taper Cutting jig

I spend quite a bit of time setting up for projects on the tools. It’s amazing how much time it takes to make a few simple yet complex cuts. For the type of cuts that happen often, it makes sense to make a few go-to jigs to help with those annoying set-ups.  

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Jun 07, 2018

How to: Make a Chisel Holder Rack in Under an Hour

Chisels are probably the simplest of all woodworking tools, yet versatile enough that you'll likely use them on every project. To maintain the best cutting edge, they should be cared for and sharpened regularly: ground, honed, and polished until there's a razor fine edge that cleanly slices through the wood fibers. 

So, why have mine been just sitting in a box for the last year and a half? I actually don't have an excuse. I mean, lack of proper storage is the answer, but why I haven't done anything about it since I finished my workshop build in late 2016... I really can't justify it.

So, over the weekend, I decided to do something about it, and built a simple chisel holder and hand tool rack to keep things organized, within reach, and to protect those finely honed edges. The design is adaptable enough that you can make one of any size, and put the whole thing together in under an hour.    

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Jun 06, 2018

The 1-Second Trick to More Accurate Measuring and Marking for Your Woodworking Projects

If you want gap-free joinery and a perfect, long-lasting fit for both strength and aesthetics, precise measuring and marking of parts is essential. But, each step of the process — measuring, transferring marks, and cutting — can introduce tiny little errors of 1/64 or 1/32", which, over the course of a project, can add up significantly. So here's a simple little trick that takes no extra time, but creates much more accurate results.    

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Jun 01, 2018

Weekend Project: Make a Sturdy Wooden Toolbox from Scratch

This weekend project is full of all the good stuff: it's practical, it's customizable, and it's a great way to practice and further your woodworking skills...with the very tools you'll store in it. The circle is closed.    

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May 14, 2018

How to: DIY Metal Inlay in Wood

How to inlay metal in wood
Sponsored by Bernzomatic: #FindYourFire

I've always loved the feeling of contrasting materials, especially metal and hardwood.  Metal is the yin to wood's yang: cold, crisp, and unforgiving, while wood offers smooth, supple, and organic patterns. When I really want to make a piece stand out, I'll put a bit of effort in mating these unlikely partners to play off each other for visual interest and a little bit of "how did they do that?" My youngest turns 5 this month, and I have been building a keepsake box that I hope she'll have for the rest of her life — an heirloom piece that I want to stand out as timeless, personal, and familiar. I decided a metal inlay of her initial would be a great way to make it her own. 

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May 08, 2018

Hey! Do You Want to Go to Alaska with ManMade? Here's Everything You Need to Know

This summer, ManMade is going to Alaska, and we want you to come with us. 

In an effort to continue to build community, I decided it might be fun to do something together. Like, in real life, with actual handshakes and conversations that don't involve QWERTY keyboards. And, if we're going to do something, we might as well connect somewhere amazing.

So, we chose Alaska for its mix of natural beauty and DIY attitude. We'll spend seven (or ten) days in Anchorage, Seward, and Denali going on hikes, craft beer tours, woodworking workshops, staying up late, and seeing some of the best terrain in North America.    

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