04672

Jul 30, 2019

How to Drill Better, Cleaner Pocket Holes

Pocket hole joinery has a lot going for it. An affordable jig makes the process fool-proof, it comes together in less than a few minutes, and the joint itself is super strong.

The Kreg jig itself does most of the work, but a little knowhow makes the pocket hole clean and precise. This is especially important if the pocket hole will be visible, plugged, or filled.

Ready to make nice, sharp pocket holes? Let's go!    

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Jul 17, 2019

How to: Make a Fold-Away BBQ Table and Grilling Cabinet

created at: 04/03/2015

This great project keeps all the basic grilling supplies close at hand, but out of the weather when the fun is done. With a large preparation space and room for the essentials it’s a great upgrade for the outdoor chef.  

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Jul 10, 2019

5 Table Saw Jigs Every Woodworker Should Have

taper Cutting jig

I spend quite a bit of time setting up for projects on the tools. It’s amazing how much time it takes to make a few simple yet complex cuts. For the type of cuts that happen often, it makes sense to make a few go-to jigs to help with those annoying set-ups.  

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Jul 08, 2019

How to: Make a One-Hour Walnut Cutting Board

Cutting board cover

There are numerous cutting board kits out there that provide you the wood and leave all the gluing, planing and cutting to the consumer.  You can also cut up random pieces to create your own glued up cutting board. Both of those options and can result in a gorgeous cutting board that will be adored by the recipient; however, that also requires buying or making several pieces that need to be glued together, a planer and loads of extra time.  The simple solution – find a beautiful piece of solid wood that you can make into a cutting board.  Using one solid piece of walnut, maple or the hardwood of your choice will be cheaper, less time

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Jul 05, 2019

How to: Remove a Dent from Wood

Have you ever been substantially complete with a wood project and then accidently dropped it or knocked it off your workbench?  Without a doubt, your box, picture frame, cutting board or whatever you’re working on will get dinged or dented.  Despite the fact that those mishaps can often be fixed, it can be incredibly frustrating and require a significant amount of time to remove or hide the blemish.  Instead of sanding, planing or recreating that piece of the project, there is another simple and often less time-consuming option you likely have in your closet. 

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Jun 28, 2019

How to Significantly Improve Your Charcoal Grill

It's impossible not to love the grill, especially in summertime. And at ManMade, there's enough of that love for grills of all kinds: gas grills, kamado cookers, offset cookers, vertical smokers, hibachis, and whatever else helps bring your food that flame kissed flavor. 

But for all-around versatility, our vote goes to the charcoal kettle grill. This design has remained basically unchanged for nearly seventy years, and it has stood the test of time as an affordable, adaptable, and portable way to make dinnertime that much more enjoyable. Kettle grills such as the ubiquitous Weber are, as much as a pair of Ray-Ban Wayfarers or the Eames Lounge, a classic.    

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Jun 21, 2019

Weekend Project: Make a Sturdy Wooden Toolbox from Scratch

This weekend project is full of all the good stuff: it's practical, it's customizable, and it's a great way to practice and further your woodworking skills...with the very tools you'll store in it. The circle is closed.    

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Apr 19, 2019

Weekend Project: Make a Wooden Chair from One Board (for $8!)

At its core, a chair is simply a seat with a back. And while they often have legs and arms and complex joinery for strength, sometimes, a little physics can accomplish the same thing.    

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Dec 18, 2018

How to Easily Calculate Board Feet

The first time you go to the lumberyard can be a little overwhelming if you don’t know what you’re doing.  Even if you think you know what you’re doing, all the different species of lumber, the different dimensions of the lumber, different locations within the lumberyard, etc. can seem daunting for finding the perfect piece for your project.  With just a little bit of simple math, one area where you can be totally confident is calculating the cost of your chosen board.

Most home centers sell lumber by the linear foot, which means that the price of the board is determined by the length of the board. You pay a little extra for the convenience of a home center and you likely aren’t getting the best piece of lumber.  The lumberyard, on the other hand, sells their lumber by the board foot.  A board foot takes into consideration the thickness, width and length of a board.  There are several apps board foot calculator apps to help you figure out how many board feet are in your chosen piece, but all you need to remember is one simple formula and you can calculate board feet anywhere.

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Dec 17, 2018

The 1-Second Trick to More Accurate Measuring and Marking for Your Woodworking Projects

If you want gap-free joinery and a perfect, long-lasting fit for both strength and aesthetics, precise measuring and marking of parts is essential. But, each step of the process — measuring, transferring marks, and cutting — can introduce tiny little errors of 1/64 or 1/32", which, over the course of a project, can add up significantly. So here's a simple little trick that takes no extra time, but creates much more accurate results.    

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Dec 07, 2018

Holiday How-to: Make DIY Wooden Gift Tags from Scrap...in Under 15 Minutes

Giving gifts? It's the best, right? Not cheap plastic things, and certainly not gift cards. But thoughtful custom - and most of the time handmade gifts - that I know someone will enjoy for years to come. Take a look at our list of 50 gifts for men here, and gifts for women here.

Of course, the gift has to be wrapped in something special as well. So, why would I want to use lame paper gift tags from the discount store after all that work? Here is a simple project to make some name tags that are as thoughtful as the gift.   

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Dec 05, 2018

DIY Gift Idea: Make Your Own Wood-Infused Booze

As far as holiday gifts go, it's hard to beat something to sip. And this year, you can do a little better than swinging by the grocery store and grabbing a bottle of wine. 

This wood-infused project only take a tiny bit more work than buying something from the liquor store, but boosts all kinds of flavor benefits and handmade points, turning the spirits into a proper gift. 

Make some in bulk for everyone you know, and your holiday shopping is done.    

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Dec 03, 2018

How to Cut a Perfect Circle with a Jigsaw

A quality jigsaw is one of my favorite tools, and a seriously good DIY best buy. Armed with the right blade, you can cut all sorts of materials into nearly any two-dimensional shape you please. And most-importantly, do it safely. 

But it's flexibility as a creative tool is also its liability. Like a pencil, it can go in any direction, but in the hands of a human being, those directions will never be without the marks of our innate imperfection. Straight lines can be accomplished with a fence, but a perfect circle. You can't draw one by hand, so don't expect yourself to be able to jigsaw one either. 

At least, not without a little help.    

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Nov 19, 2018

How to Make an Heirloom Carving Board

diy cutting board for carving a turkey

It happens every year. I'll spend a couple days reading old November issues of my favorite cooking magazines and pouring over the food blogs to come up with our Thanksgiving menu. I'll make a plan, shop way ahead of time, and spread my prep work out over the three days prior. Come Thursday, there will be an established timeline, and it will be executed to a T. And when the sides are ready, the turkey will be out of the oven and well rested to keep the juices in. I'll go to carve it, and inevitably, I'll say to myself:

Crap. I forgot that I do not have a work surface on which to properly take this thing apart.

I have cutting boards. Nice, thick, end-grain hard maple butcher blocks that I made myself. But they were designed for chopping vegetables, which are relatively dry, and not carving a turkey, which (if you cook it right) is very, very moist. Those juices will flow, and saturate any number of kitchen towels, and make a huge mess, covering my hands in poultry drippings to the point that I can no longer safely grip the knife and everything goes slippery, sliding (but flavorful) chaos.

It happens every year. I say to myself, "I really ought to make a proper carving board." And this year, I decided it was finally time.

So, here's how to make a diy cutting board yourself. Once you have the materials, it's only 90 minutes of work, and will last for many, many holiday seasons to come. 

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Nov 08, 2018

Shop Skills: How to Clean Your Saw Blades

Dirty SawbladesMaintaining your shop tools starts with keeping those blades sharp and well lubricated. Here's a quick overview on how to tune up your cutting edges.  

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Oct 29, 2018

How to: Make a Set of Custom Wooden Cufflinks

wooden custom cufflinks

For most men, cufflinks are one of those accessories that are seldomly used, but when you need 'em, you need 'em.  You can buy custom cufflinks from anywhere between  $20 to hundreds of dollars…or, you can make your own masculine, custom cufflinks for $5.  This is an incredibly simple project that took about 25 minutes to make and, if I may say so myself, they look pretty great.

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Oct 26, 2018

How to Restore a Vintage Chisel

chisel sharpening - before

Unless you're a millionaire, I always recommend going with used hand tools when getting started in woodworking. (Though, full disclosure, no millionaires have yet to ask my advice.) Vintage tools are plentiful, much less expensive, and depending on their age, usually a better, longer-lasting tool than you can buy at your local big box store. And the best part? Antique tools are more likely to be made in the USA or Europe, where they've been crafted from higher quality steels than modern tools from the home improvement center. 

Over the weekend, I found this nice, broad 1 1/2" chisel at a favorite antique mall, with a mere $7.50 on the price tag hanging from the handle. It was in mostly great condition. The top and back had been coarsely ground a few times, and the bevel wasn't square to the sides, but the steel was in beautiful shape and the handle looks like it's never been pounded on.    

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Oct 19, 2018

11 Tools to Take Your Woodworking Projects from Hammer & Nails to Fit & Finished

Most of us get into woodworking from a practical point of view: we need to work on something around the house, so we head to the home center and get tools to break down dimensional lumber and bang it back together. So you upgrade from a circular saw to a compound miter saw, and maybe even get yourself a pocket hole jig so you can hide your hardware from sight. 

And then, as it inevitably happens, something changes in your point of view. You're now longer just doing "home improvement" or "building things"... you're now: a woodworker.   

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Oct 18, 2018

How to Drill, Saw, Plane, or Do Almost Anything Straighter

Stationary power tools are often the most full-proof way to do a job. They're anchored to the floor or bench, and come with flat tables and fence systems so you can guarantee your cuts, holes, and other bits of shaping are square and straight.

But, besides being expensive, they're not always the right tool for the job. So, instead we turn to handheld tools, both electric and manual, to get things done. And therein lies the rub - human beings are not machines. Try as we might, we often can't do something with our hands as straight or square as a large stationary tool. 

Besides using guides and other accuracy aids, there's a super simple and easy trick you can add to your mental toolbox to help guide the tool to do its best.    

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Oct 18, 2018

ManMade Giveaway: Win a Pair of ISOTunes PRO Headphones, the Best Earbuds for Makers and DIYers

A few weeks ago, I declared ISOTunes the best headphones for woodworkers and DIYers. They include both audio drivers for sound and 27 dB of OHSA-compliant hearing protection from machine noises in the same package, and after spending all summer testing them out in real world situations, I can't think of a better investment to improve your shop time. 

So, I'm pretty excited to share that I've collaborated with ISOTunes to give away three pairs of ISOTunes PRO headphones to ManMade readers.


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