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Jan 12, 2018

Stop Marring Your Wood: How to Make Leather Holdfast Pads for Woodworking

I'm a huge fan of having a few rows of dog holes in my workbench top. And, more than anything else, I use them to secure a holdfast - an ancient and genius piece of design that secures your work to the work surface with a simple tap from a hammer or mallet. When your ready to release it, just hit the back and it's free. Seriously - it's ten times fast than clamping, and you can fasten your work anywhere across the bench top. Brilliant.

To speed up the process even more, I wanted to come up with a permanent way to protect the wood from the force of the steel being banged into it. You can use a hardwood scrap between the holdfast and the workpiece, but I figured there's reason to spend twenty minutes once and protect my work forever. No digging around for scraps required. 

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Jan 12, 2018

How to Cut a Perfect Circle with a Jigsaw

A quality jigsaw is one of my favorite tools, and a seriously good DIY best buy. Armed with the right blade, you can cut all sorts of materials into nearly any two-dimensional shape you please. And most-importantly, do it safely. 

But it's flexibility as a creative tool is also its liability. Like a pencil, it can go in any direction, but in the hands of a human being, those directions will never be without the marks of our innate imperfection. Straight lines can be accomplished with a fence, but a perfect circle. You can't draw one by hand, so don't expect yourself to be able to jigsaw one either. 

At least, not without a little help.    

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Jan 09, 2018

No Vise, No Workbench, No Problem: How to Hold Your Woodworking with a Simple Wooden Batten

I'm a lucky guy. My family has allowed me to dedicate half our basement into a dedicated shop space, complete with a custom woodworking bench and a growing collection of tools. It's bright, clean (at least right now), and I'm slowly turning it into a functional workspace that will allow me to be as productive as possible. 

But it took me a long time to get here. For nearly fifteen years, I worked out of dining rooms and back porches and portions of the garage, lugging my tools around in plastic totes and home center toolboxes, setting up shop on the washing machine, folding tables, and 1/2" plywood scraps screwed to 2x4s.

And, in the early days, it was that lack of a proper workbench that prevented me from thinking I could could use hand tools. Without a vise and hold downs, how could I safely secure my work for handplaning, chiseling, or sawing?The answer: a batten, which will take you 5 minutes to make and turns any flat surface into a work bench. Let's make one!   

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Jan 09, 2018

This Isn't the Only Way to Install a Screw Hook, but It Is the Best

Okay, friends. This is one of my all-time favorite DIY hacks. I learned it more than fifteen years ago from a book I got from the library, and committed it to memory. I only need it about once or twice a year, but it works every. single. time. I'm always super grateful to have it on hand, and so today, I'm sharing so you too can stop busting your hand and banging your knuckles every time you need to install a hook somewhere.   

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Dec 08, 2017

14 Legitimately Good Stocking Stuffers for Men Who Like to Make Things

At this point in the season, the big gifts have already been decided. And if you're on your game, they're boxed, wrapped, and under the tree. But this week is all about the little bits: the practical things, the accessories, and the stocking stuffers. If you or someone on your list is a maker, DIYer, woodworker, tinkerer, or just a general creative type who likes to build and fix things, here's our list of quality stocking stuffers that are just as good as whatever's in that huge box with the bow on it.     

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Nov 30, 2017

This is the Best 79¢ You Can Spend on Your DIY Projects

Earlier this week, I was asked to be interviewed about getting started in making things, and the conversation turned towards the best tools for the money. The guy asked me what I think the best thing to invest in, and we naturally discussed how, once you have all the tools you need, you tend to think the things that support your workflow are more important that the cool-looking trappings of the woodworker. Like, how my favorite power tool is actually my two horsepower dust collector on its own circuit, because that's the machine I use on every single process. Or how I'd rather have an inexpensive Japanese dozuki saw and a really nice mechanical pencil and Starrett combination square vs. low grade measuring and marking tools and a fancy dovetail saw. (Though, to be fair, I do have both.)

But, it got me thinking about the truly best value in woodworking, the craft process, etc. Like what's something that's entirely inexpensive yet you use on every single project?  

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Nov 28, 2017

How to Prevent Tearout and Splintering When Cutting Plywood, Once and For All

Plywood is awesome. It's affordable, easy to work, and, when used properly, looks great. 

Plywood also brings its share of headaches, specifically, tearout: the rough, jagged edges that result from cutting through the thin veneers. It's frustrating, and it looks absolutely terrible. Any woodworker who's ever used it can speak its woes, which can ruin an otherwise high-quality project.

But my friends, it doesn't have to be that way. Whether your building a simple shop project or a full fleet of custom kitchen cabinets, you, too, can virtually eliminate tearout.

Let's make some crosscuts.       

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Nov 02, 2017

7 Things You Absolutely Must Do When Restoring a Classic Car

Editor's note: From time to time, we like to feature the voices of ManMade readers on the site. We love hearing what you're up to, what you're making, and how you stay creative. When ManMade reader Scott Huntington wrote in share his love of classic cars and the work that goes into restoring them, I asked him to share his experience. 

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Oct 31, 2017

How to Drill a Perfectly Straight and Square Hole without a Drill Press

Sure, every once in a while, you choose to intentionally drill a hole at a specific angle. Perhaps your compound joinery demands it, or you're going for a stylish, contemporary look on a project.

But most of the holes we drill — I'd hazard to say a good 99% of them — are intended to be drilled straight on, perfectly perpendicular to the surface. You can do this precisely with a drill press, but many makers don't have one, and they require specific set up and work that's small enough to be placed on the table. 

So that leaves the cordless drill. A tool that, when balanced on the tip of a drill bit, can be easily canted and slanted off square in every single direction, especially when you're putting force behind it. 

But! The task is not impossible. Yes, DIYers, you can drill a perfect 90° hole with a cordless drill. Here's how it's done.    

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Oct 30, 2017

How to Restore a Vintage Chisel

Unless you're a millionaire, I always recommend going with used hand tools when getting started in woodworking. (Though, full disclosure, no millionaires have yet to ask my advice.) Vintage tools are plentiful, much less expensive, and depending on their age, usually a better, longer-lasting tool than you can buy at your local big box store. And the best part? Antique tools are more likely to be made in the USA or Europe, where they've been crafted from higher quality steels than modern tools from the home improvement center. 

Over the weekend, I found this nice, broad 1 1/2" chisel at a favorite antique mall, with a mere $7.50 on the price tag hanging from the handle. It was in mostly great condition. The top and back had been coarsely ground a few times, and the bevel wasn't square to the sides, but the steel was in beautiful shape and the handle looks like it's never been pounded on.    

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Oct 24, 2017

ManMade Essential Toolbox: Why Every Person Should Own a Speed Square

created at: 02/03/2015
I love a tool whose common name indicates its purpose. Oh, what's a screwdriver do? A citrus squeezer? How about a box cutter? The function is all right there in the name. 

In many ways, a speed square falls right into the category. It tells helps you determine "square" – that is, when one edge or line is exactly 90° to another – and it helps you do it quickly. Done. Right? Wrong. 

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Oct 24, 2017

How to: Build a DIY Knife Sharpening Jig

Sharpening a blade at home - whether a pocket knife, a chisel, a kitchen knife, a hand plane blade, a pair of scissors - is a relatively simple process. In theory. In practice, it can be a bit difficult, since the essence of sharpening a blade is less about the ability to remove material and create/straighten a new edge. Rather - the trick is removing that material at the right angle to create the bevel that makes up a blade's sharp edge. 

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Oct 04, 2017

Fact: This Early 20th Century Swedish Tool Chest is Super Cool

Get ready to grab a bucket for all that drool...   

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Sep 28, 2017

How to: Make a Simple Wooden Smartphone Speaker

Happy Monday, ManMakers! Today, I'm super excited to share an exclusive project with you. It's an excerpt from the new book Build Stuff with Wood, which is all about making cool woodworking projects with the most basic of tools.

The book is written by Asa Christiana, the former editor of Fine Woodworking magazine, and, I'm proud to say, a close friend of mine and all-around good guy. It features a variety of everyday objects you can make armed only with a cordless drill, a circular saw, and a jigsaw, plus a small palm router on one or two. There's a section on setting up a workspace, building a basic tool kit, and how to get great furniture-quality results from construction-grade tools. (Plus, a nice section on shop safety featuring a few photos of yours truly.)  Plus, the intro is written by Nick Offerman, so...enough said!

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Sep 19, 2017

How to: Build a Bike Repair Stand for $30 in Hardware Store Parts

Bikes have moving parts...it's precisely what they're designed to do. And things with moving parts need maintenance to keep them moving smoothly. And since a bike's very design is to move forward as its parts move, you either need to a) get your bikes wheels off the ground while maintaining access to gear shifts and break levers and b) grow two more arms and hands.   

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Sep 18, 2017

When I Make Something For You, I Am Offering You My Humanity

Earlier this year, I agreed to complete a woodworking project for my wife. Actually, I offered and volunteered myself to do it. She has a particular storage need in her office, and because of the weird layout, access issues, scale, etc, it's not something that exists anywhere. It has to be custom built, and installed in the space.

The truth is, I've been avoiding it. It's a big project, and it was easy to move to the bottom of the project list when it was the height of summer. We had houseguests coming in and out of our home, and the days were long and full of activity. 

But now, that season is over, and it's time to start building. I realized this week why I've been putting it off: I'm afraid. It's beyond my skill level, and requires a lot of moving parts that need to line up, just so. In any other situation, this wouldn't be something I'd agree to do, because it's too big of a leap; I need to learn to do too many new skills inside the same project. 

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Sep 14, 2017

7 Common Mistakes to Avoid Whenever You Use a Random-Orbit Sander

The random-orbit sander is one of the first tools any maker or DIYer should own. In fact, I can't think of another powered tool that I use more, on nearly every project involving wood. The design is simple, and right there in the name - they move, in a random circular pattern, to sand wood.

A huge improvement over its predecessor, the pad or orbital sander, these guys use special shaped sandpaper disc to get your project smooth fast and with minimum swirl marks. Well, at least faster than sanding by hand, and with much less energy. But with great power comes great...opportunity to mess things up. These wondertools work, but there are

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Aug 24, 2017

6 Simple Tools Every DIYer Needs

created at: 11/16/2014

Have you ever had to cook dinner at a friend's kitchen only to find out they don't even own a cutting board? Not only have I had that happen for me, I've noticed this kind of thing happening in my friend's workshops. It's easy to get caught up in making things and overlook some essential tools that can really help you get things done right.    I thought I'd share a few tools I use almost every time I work on a new project. Some of these are almost laughable, but I guarantee some of you are going to read through these 6 tools and think to yourself, "Oh yeah, I need one of those."    

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Aug 23, 2017

Shop Update: Rehabbing & Fixing Up My New 8" Delta Jointer

For the last couple of years, I've been mostly set on woodworking tools. I've been collecting my large, stationary machines for nearly ten years now, and although I do plan to upgrade a few of them, I've been able to accomplish most of what I've set out to do with a little creativity and patience.

The one standard machine that's been missing from my shop is: the jointer. I knew I didn't want to buy a tiny benchtop machine, or even a too-small 6" model. I told myself I'd wait until I was in my "forever" shop, then get the machine I wanted; one I could use for the rest of my life.

Once we bought our house last year, I started a Craigslist alert, and painfully watched every listing from ubiqituous Harbor Freight tools to overpriced secondhand things from people who have no idea that what things are actually worth.

Over the last eighteen months, only a few 8" models even came up for sale. The woodworking community in my town snatched them up as soon as they were listed, and so I waited. And waited.

And then - enter this Delta DJ20. Built in the 80s when machines were machines. Complete with parallelogram beds, dead flat and coplaner tables, and an awesome fence, this was being offered at less than the price than the new Grizzly it's based on, plus no shipping, no assembly or degreasing, and it came with a mobile base.

I made my offer, went to check it out, and - boom! - I'm now the owner of a vintage 8" Delta jointer.    

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Aug 01, 2017

How to Drill Better, Cleaner Pocket Holes

Pocket hole joinery has a lot going for it. An affordable jig makes the process fool-proof, it comes together in less than a few minutes, and the joint itself is super strong.

The Kreg jig itself does most of the work, but a little knowhow makes the pocket hole clean and precise. This is especially important if the pocket hole will be visible, plugged, or filled.

Ready to make nice, sharp pocket holes? Let's go!    

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