Chisels are probably the simplest of all woodworking tools, yet versatile enough that you'll likely use them on every project. To maintain the best cutting edge, they should be cared for and sharpened regularly: ground, honed, and polished until there's a razor fine edge that cleanly slices through the wood fibers.
So, why have mine been just sitting in a box for the last year and a half? I actually don't have an excuse. I mean, lack of proper storage is the answer, but why I haven't done anything about it since I finished my workshop build in late 2016... I really can't justify it.
So, over the weekend, I decided to do something about it, and built a simple chisel holder and hand tool rack to keep things organized, within reach, and to protect those finely honed edges. The design is adaptable enough that you can make one of any size, and put the whole thing together in under an hour.
Fall means many things. Most important among them: firewood season. Whether building a campfire in a stone ring for cooking, heating your space via a woodstove, or just setting your indoor fireplace ablaze for some warmth, these next six months are all about the cheer that can only come from the presence of an open flame.
So, as we settle into the new half of the year, let's take a moment to address humankind's most primitive tool: the axe. Whether your splitting whole tree rounds, dividing logs into kindling, or getting creative with woodcarving, the process is simple, and only needs to happen once a year for the average non-lumberjack. Here's how to sharpen an axe.
Pocket hole joinery has a lot going for it. An affordable jig makes the process fool-proof, it comes together in less than a few minutes, and the joint itself is super strong.
The Kreg jig itself does most of the work, but a little knowhow makes the pocket hole clean and precise. This is especially important if the pocket hole will be visible, plugged, or filled.
Ready to make nice, sharp pocket holes? Let's go!
I spend quite a bit of time setting up for projects on the tools. It’s amazing how much time it takes to make a few simple yet complex cuts. For the type of cuts that happen often, it makes sense to make a few go-to jigs to help with those annoying set-ups.
There are numerous cutting board kits out there that provide you the wood and leave all the gluing, planing and cutting to the consumer. You can also cut up random pieces to create your own glued up cutting board. Both of those options and can result in a gorgeous cutting board that will be adored by the recipient; however, that also requires buying or making several pieces that need to be glued together, a planer and loads of extra time. The simple solution – find a beautiful piece of solid wood that you can make into a cutting board. Using one solid piece of walnut, maple or the hardwood of your choice will be cheaper, less time
This weekend project is full of all the good stuff: it's practical, it's customizable, and it's a great way to practice and further your woodworking skills...with the very tools you'll store in it. The circle is closed.
Get out your leather hole punch, 'cause sooner or later, you're gonna have to do it. It may be because you lost a little weight, and now it's time to notch over one more, and you're plumb out of holes. Maybe it'll be due to the fact that different pairs of pants sit on your body at different places. Or it may be that you'll simply had that belt for a little while, and the leather has stretched a bit. But, at some point, you're gonna have to make a hole in a belt. And if you do it right, it can look perfectly in line with the others, like it's been there the entire time.
95% of the time, a tool box is overkill. Whether taking some items to help a friend with a project, or just working on something in my own home two floors above my basement shop, the act of dragging out the toolbox, selecting the items from the pegboard and arranging them appropriately, and then lugging the whole thing around is simply unnecessary.
A kitchen knife is an unusual tool, in that the point of contact between the tool and the medium upon which it works is actually extremely delicate. Imagine if a wrench were as delicate as an X-acto blade that had to be replaced regularly, or if bar clamps would routinely stop holding things in place because they became all wonky with use. Most non-cutting tools are blunt, hearty and reliable. But blades have to be cared for, stored carefully, and sharpened (somewhat) regularly.
But if there is an abused and neglected blade in your home that is used frequently but cared for rarely (okay, maybe not YOUR home, Mr./Ms. Attention-to-Detail––but the average home), it is the knives in your kitchen. Unless you are a professional ice sculptor or sword swallower, it is likely that the knives in your kitchen are the ones that get the most daily use. And if you are anything like me, it is way too easy to just grab one, use it, and put it back without special care for these knives. Despite my best intentions, it is easy for me to leave a dirty one on a cutting board, haphazardly toss one into the sink, clean in the dishwasher and store them in less-than-ideal ways (i.e., cluttered together in a drawer. I know. I'm an animal.)
Every holiday season, sites like ManMade spend all kinds of effort doing our best to help you find meaningful, quality gifts that you'll be proud to give someone. Or, at least, that you can add to your wishlist and let those in your life know you'd love to unwrap yourself.
But once the gift guides are published, we never seem to revisit those things until the following year. So, today, during this week after Christmas, I thought I'd ask — Did you get anything cool for Christmas? Or give something that particularly excites you that we should all know about?
The first time you go to the lumberyard can be a little overwhelming if you don’t know what you’re doing. Even if you think you know what you’re doing, all the different species of lumber, the different dimensions of the lumber, different locations within the lumberyard, etc. can seem daunting for finding the perfect piece for your project. With just a little bit of simple math, one area where you can be totally confident is calculating the cost of your chosen board.
Most home centers sell lumber by the linear foot, which means that the price of the board is determined by the length of the board. You pay a little extra for the convenience of a home center and you likely aren’t getting the best piece of lumber. The lumberyard, on the other hand, sells their lumber by the board foot. A board foot takes into consideration the thickness, width and length of a board. There are several apps board foot calculator apps to help you figure out how many board feet are in your chosen piece, but all you need to remember is one simple formula and you can calculate board feet anywhere.
If you want gap-free joinery and a perfect, long-lasting fit for both strength and aesthetics, precise measuring and marking of parts is essential. But, each step of the process — measuring, transferring marks, and cutting — can introduce tiny little errors of 1/64 or 1/32", which, over the course of a project, can add up significantly. So here's a simple little trick that takes no extra time, but creates much more accurate results.
A quality jigsaw is one of my favorite tools, and a seriously good DIY best buy. Armed with the right blade, you can cut all sorts of materials into nearly any two-dimensional shape you please. And most-importantly, do it safely.
But it's flexibility as a creative tool is also its liability. Like a pencil, it can go in any direction, but in the hands of a human being, those directions will never be without the marks of our innate imperfection. Straight lines can be accomplished with a fence, but a perfect circle. You can't draw one by hand, so don't expect yourself to be able to jigsaw one either.
At least, not without a little help.
I get this question a lot, and it's my privilege to answer and help folks out. Whether its someone looking for a gift for a creative friend or family member, or a somebody just beginning their DIY journey, people simply want to know "what should I get?"
And so, here are my picks from some of my most recent conversations. They're all over the spectrum, but all are solid, go-to options that I can't imagine working without. I think you'll enjoy them too.
Have you ever marked out a board, went to cut, and re-checked your measurements after hearing the words "Measure twice, cut once" echo in your ears? It's remarkable how nuggets of shop wisdom can stick with you and save you a ton of trouble on a project.
At ManMade, we're big on collecting aphorisms, witticisms, and maxims that deliver helpful lessons in tidy packages. Sometimes, they're just what we need to stay productive, and get motivated to try something new. So, we're providing a few of our favorite in the form of free downloads: printable artwork to hang in your home, office, or wherever you create your DIY projects.
Unless you're a millionaire, I always recommend going with used hand tools when getting started in woodworking. (Though, full disclosure, no millionaires have yet to ask my advice.) Vintage tools are plentiful, much less expensive, and depending on their age, usually a better, longer-lasting tool than you can buy at your local big box store. And the best part? Antique tools are more likely to be made in the USA or Europe, where they've been crafted from higher quality steels than modern tools from the home improvement center.
Over the weekend, I found this nice, broad 1 1/2" chisel at a favorite antique mall, with a mere $7.50 on the price tag hanging from the handle. It was in mostly great condition. The top and back had been coarsely ground a few times, and the bevel wasn't square to the sides, but the steel was in beautiful shape and the handle looks like it's never been pounded on.
Most of us get into woodworking from a practical point of view: we need to work on something around the house, so we head to the home center and get tools to break down dimensional lumber and bang it back together. So you upgrade from a circular saw to a compound miter saw, and maybe even get yourself a pocket hole jig so you can hide your hardware from sight.
And then, as it inevitably happens, something changes in your point of view. You're now longer just doing "home improvement" or "building things"... you're now: a woodworker.
Stationary power tools are often the most full-proof way to do a job. They're anchored to the floor or bench, and come with flat tables and fence systems so you can guarantee your cuts, holes, and other bits of shaping are square and straight.
But, besides being expensive, they're not always the right tool for the job. So, instead we turn to handheld tools, both electric and manual, to get things done. And therein lies the rub - human beings are not machines. Try as we might, we often can't do something with our hands as straight or square as a large stationary tool.
Besides using guides and other accuracy aids, there's a super simple and easy trick you can add to your mental toolbox to help guide the tool to do its best.
There are a few adages with which I can start this post. "You get what you pay for." "Some things are too good to be true." Yes, it would be awesome if there were a store in every town that sold solid, dependable tools at bargain prices. When you're just getting started, a place to fully outfit your shop on the cheap would be an amazing gift. I get it. I've been there.
But anyone who knows about Harbor Freight also knows about the reputation of the products it stocks: namely, that the quality is rather unreliable. Today, as I was discussing this post with my friend and colleague, M.E., her immediate response was, "There was one in the same plaza as my old job, so whenever we needed anything, we got it there. And ultimately whatever we bought, broke five days later. That place is the Dollar Store of the home improvement world."
And that's the trick: Harbor Freight stocks items that are designed to be sold, not to be used. I'm not saying their business model is dishonest or nefarious. Nor am I a tool snob with an unlimited budget. I'm only interested in spending as much money as necessary to get the job done. I know what its like to have your aspirations be bigger than your budget. But buying things that don't work, no matter how much they cost, is not saving money. The majority of products there simply will not stand up to repeated use, nor give the you the results you're after. When it comes to their sell-line of "Quality Tools, Lowest Prices"... well, one of them is true.