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Sep 09, 2020

7 Common Mistakes to Avoid Whenever You Use a Random-Orbit Sander

Random orbital sander mistakes - common errors and solutions

The random orbital sander is one of the first tools any maker or DIYer should own. In fact, I can't think of another powered tool that I use more, on nearly every project involving wood. The design is simple, and right there in the name - they move, in a random circular pattern, to sand wood.

A huge improvement over its predecessor, the pad or orbit sander, these guys use special shaped sandpaper disc to get your project smooth fast and with minimum swirl marks. Well, at least faster than sanding by hand, and with much less energy. But with great power comes great...opportunity to mess things up. These wondertools work, but there are

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Sep 03, 2020

Everything You Need to Know Before You Build Your First Workbench

One of the great conundrums of woodworking is this simple fact: you need a workbench to build a workbench. 

In fact, in order to build a proper workholding system replete with vises, rock-solid joinery, and a sturdy wood top, you also need a complete shop full of power tools to mill the wood to size, a fleet of clamps to laminate the top, and tons of experience to know how to use all that stuff in the first place. And to build it from hard maple or other appropriate wood, it'll cost at least $700 for the lumber alone.

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Aug 31, 2020

How to Drill, Saw, Plane, or Do Almost Anything Straighter

Stationary power tools are often the most full-proof way to do a job. They're anchored to the floor or bench, and come with flat tables and fence systems so you can guarantee your cuts, holes, and other bits of shaping are square and straight.

But, besides being expensive, they're not always the right tool for the job. So, instead we turn to handheld tools, both electric and manual, to get things done. And therein lies the rub - human beings are not machines. Try as we might, we often can't do something with our hands as straight or square as a large stationary tool. 

Besides using guides and other accuracy aids, there's a super simple and easy trick you can add to your mental toolbox to help guide the tool to do its best.    

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Aug 21, 2020

5 Things You Should Take with You on Every Single Bike Ride

created at: 04/30/2016

Says Ernest Hemingway, "it is by riding a bicycle that you learn the contours of a country best, since you have to sweat up the hills and coast down them.” 

We couldn't agree more. Nowhere looks more like itself than the way it looks on two wheels. And no matter your pursuit, there's a bike for it. Whether you're looking to spin for miles through country lanes on a road bike, run errands on a stout commuter bike built for comfort on city streets, or zip down tree-lined single track on a mountain bike, at the end of all the fun and adventure, you're going to have to get back to where you started. Safely, efficiently, and, hopefully, comfortably.

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Aug 04, 2020

How to Enlarge a Hole in Wood without Ruining Your Project

how to enlarge a hole

To the non-DIYer, dedicating an entire blog post to this process may seem like overkill. But anyone who wields their cordless drill on the regular can attest: the issue of making an existing hole larger comes up all. the. time. Whether repairing something around the house, replacing a part or piece of hardware, or just because you didn't quite get it right the first time, any maker, woodworker, or generally handy person knows how frequently one needs to enlarge a hole, and how surprisingly difficult it can be to pull off. 

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Jul 20, 2020

ManMade Recommended: This is, Hands Down, the Best Dust Mask for Woodworking

best dust mask woodworking

Hopefully, you're already a committed safety glass wearer. Grabbing a pair for even the simplest drilling/driving task is good practice, and a part of your DIY routine. Even better, if you use power tools, you're also protecting your hearing from those roaring 85-90 dB motors.

Last in that great triumvirate, and perhaps the most often overlooked, is protection for your respiratory system. Too many of us don't wear a dust mask, respirator, or sealed face shield when working on projects for one simple reason: they are extremely uncomfortable, a total hassle, and more irritating than your second cousin's toddler at the Thanksgiving table

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Jul 08, 2020

Five Ways to Use a Speed Square

speed square uses

If you're doing any kind of DIY or construction work, there are a handful of absolutely essential tools you need in your belt: hammer, tape measure, level, to name just a few. Batting cleanup in this list is the humble speed square. Easy to use, inexpensive, light and portable, made of one piece of metal so it won't become untrue if dropped. And most importantly: multifunctional.

How many functions, you ask?  Read on for ManMade's five top ways to use a speed square!

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Jun 15, 2020

How to: Make a Chisel Holder Rack in Under an Hour

Chisels are probably the simplest of all woodworking tools, yet versatile enough that you'll likely use them on every project. To maintain the best cutting edge, they should be cared for and sharpened regularly: ground, honed, and polished until there's a razor fine edge that cleanly slices through the wood fibers. 

So, why have mine been just sitting in a box for the last year and a half? I actually don't have an excuse. I mean, lack of proper storage is the answer, but why I haven't done anything about it since I finished my workshop build in late 2016... I really can't justify it.

So, over the weekend, I decided to do something about it, and built a simple chisel holder and hand tool rack to keep things organized, within reach, and to protect those finely honed edges. The design is adaptable enough that you can make one of any size, and put the whole thing together in under an hour.    

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Oct 10, 2019

How to Sharpen and Care For Your Axe

Fall means many things. Most important among them: firewood season. Whether building a campfire in a stone ring for cooking, heating your space via a woodstove, or just setting your indoor fireplace ablaze for some warmth, these next six months are all about the cheer that can only come from the presence of an open flame. 
So, as we settle into the new half of the year, let's take a moment to address humankind's most primitive tool: the axe. Whether your splitting whole tree rounds, dividing logs into kindling, or getting creative with woodcarving, the process is simple, and only needs to happen once a year for the average non-lumberjack. Here's how to sharpen an axe.    

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Jul 30, 2019

How to Drill Better, Cleaner Pocket Holes

Pocket hole joinery has a lot going for it. An affordable jig makes the process fool-proof, it comes together in less than a few minutes, and the joint itself is super strong.

The Kreg jig itself does most of the work, but a little knowhow makes the pocket hole clean and precise. This is especially important if the pocket hole will be visible, plugged, or filled.

Ready to make nice, sharp pocket holes? Let's go!    

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Jul 10, 2019

5 Table Saw Jigs Every Woodworker Should Have

taper Cutting jig

I spend quite a bit of time setting up for projects on the tools. It’s amazing how much time it takes to make a few simple yet complex cuts. For the type of cuts that happen often, it makes sense to make a few go-to jigs to help with those annoying set-ups.  

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Jul 08, 2019

How to: Make a One-Hour Walnut Cutting Board

Cutting board cover

There are numerous cutting board kits out there that provide you the wood and leave all the gluing, planing and cutting to the consumer.  You can also cut up random pieces to create your own glued up cutting board. Both of those options and can result in a gorgeous cutting board that will be adored by the recipient; however, that also requires buying or making several pieces that need to be glued together, a planer and loads of extra time.  The simple solution – find a beautiful piece of solid wood that you can make into a cutting board.  Using one solid piece of walnut, maple or the hardwood of your choice will be cheaper, less time

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Jun 21, 2019

Weekend Project: Make a Sturdy Wooden Toolbox from Scratch

This weekend project is full of all the good stuff: it's practical, it's customizable, and it's a great way to practice and further your woodworking skills...with the very tools you'll store in it. The circle is closed.    

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Mar 01, 2019

How to: 3 Ways to Punch a Hole in a Leather Belt

Get out your leather hole punch, 'cause sooner or later, you're gonna have to do it. It may be because you lost a little weight, and now it's time to notch over one more, and you're plumb out of holes. Maybe it'll be due to the fact that different pairs of pants sit on your body at different places. Or it may be that you'll simply had that belt for a little while, and the leather has stretched a bit. But, at some point, you're gonna have to make a hole in a belt. And if you do it right, it can look perfectly in line with the others, like it's been there the entire time.

How to make a hole in a belt with a leather hole punch

  

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Feb 06, 2019

How to: Make a Custom, Heavy Duty Tool Roll to Carry Your Tools Anywhere

95% of the time, a tool box is overkill. Whether taking some items to help a friend with a project, or just working on something in my own home two floors above my basement shop, the act of dragging out the toolbox, selecting the items from the pegboard and arranging them appropriately, and then lugging the whole thing around is simply unnecessary. 

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Jan 15, 2019

How to Get the Most Out of Your Kitchen Knives

A kitchen knife is an unusual tool, in that the point of contact between the tool and the medium upon which it works is actually extremely delicate. Imagine if a wrench were as delicate as an X-acto blade that had to be replaced regularly, or if bar clamps would routinely stop holding things in place because they became all wonky with use. Most non-cutting tools are blunt, hearty and reliable. But blades have to be cared for, stored carefully, and sharpened (somewhat) regularly. 

But if there is an abused and neglected blade in your home that is used frequently but cared for rarely (okay, maybe not YOUR home, Mr./Ms. Attention-to-Detail––but the average home), it is the knives in your kitchen. Unless you are a professional ice sculptor or sword swallower, it is likely that the knives in your kitchen are the ones that get the most daily use. And if you are anything like me, it is way too easy to just grab one, use it, and put it back without special care for these knives. Despite my best intentions, it is easy for me to leave a dirty one on a cutting board, haphazardly toss one into the sink, clean in the dishwasher and store them in less-than-ideal ways (i.e., cluttered together in a drawer. I know. I'm an animal.) 

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Dec 27, 2018

Let's Talk: What's the Best Gift You Received (or Gave) This Holiday?

Every holiday season, sites like ManMade spend all kinds of effort doing our best to help you find meaningful, quality gifts that you'll be proud to give someone. Or, at least, that you can add to your wishlist and let those in your life know you'd love to unwrap yourself.

But once the gift guides are published, we never seem to revisit those things until the following year. So, today, during this week after Christmas, I thought I'd ask — Did you get anything cool for Christmas? Or give something that particularly excites you that we should all know about?   

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Dec 18, 2018

How to Easily Calculate Board Feet

The first time you go to the lumberyard can be a little overwhelming if you don’t know what you’re doing.  Even if you think you know what you’re doing, all the different species of lumber, the different dimensions of the lumber, different locations within the lumberyard, etc. can seem daunting for finding the perfect piece for your project.  With just a little bit of simple math, one area where you can be totally confident is calculating the cost of your chosen board.

Most home centers sell lumber by the linear foot, which means that the price of the board is determined by the length of the board. You pay a little extra for the convenience of a home center and you likely aren’t getting the best piece of lumber.  The lumberyard, on the other hand, sells their lumber by the board foot.  A board foot takes into consideration the thickness, width and length of a board.  There are several apps board foot calculator apps to help you figure out how many board feet are in your chosen piece, but all you need to remember is one simple formula and you can calculate board feet anywhere.

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Dec 17, 2018

The 1-Second Trick to More Accurate Measuring and Marking for Your Woodworking Projects

If you want gap-free joinery and a perfect, long-lasting fit for both strength and aesthetics, precise measuring and marking of parts is essential. But, each step of the process — measuring, transferring marks, and cutting — can introduce tiny little errors of 1/64 or 1/32", which, over the course of a project, can add up significantly. So here's a simple little trick that takes no extra time, but creates much more accurate results.    

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Dec 03, 2018

How to Cut a Perfect Circle with a Jigsaw

A quality jigsaw is one of my favorite tools, and a seriously good DIY best buy. Armed with the right blade, you can cut all sorts of materials into nearly any two-dimensional shape you please. And most-importantly, do it safely. 

But it's flexibility as a creative tool is also its liability. Like a pencil, it can go in any direction, but in the hands of a human being, those directions will never be without the marks of our innate imperfection. Straight lines can be accomplished with a fence, but a perfect circle. You can't draw one by hand, so don't expect yourself to be able to jigsaw one either. 

At least, not without a little help.    

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