03947

Oct 04, 2017

Fact: This Early 20th Century Swedish Tool Chest is Super Cool

Get ready to grab a bucket for all that drool...   

Continue Reading

04692

Sep 29, 2017

How to Drill a Perfectly Straight and Square Hole without a Drill Press

Sure, every once in a while, you want to intentionally drill a hole an at angle. Sometimes, compound joinery demands it, or you're going for a stylish, contemporary look on a project.

But most of the holes we drill - I'd hazard to say a good 99% of them - are intended to be drilled straight on, perfectly perpendicular to the surface. You can do this precisely with a drill press, but many makers don't have one, and they require specific set up and work that's small enough to be placed on the table. 

So that leaves the cordless drill. A tool that, when balanced on the tip of a drill bit, can be easily canted and slanted off square in every single direction, especially when you're putting force behind it. But the task is not impossible.

Yes, DIYers, you can drill a perfectly 90° hole with a cordless drill. Here's how it's done.    

Continue Reading

04690

Sep 28, 2017

How to: Make a Simple Wooden Smartphone Speaker

Happy Monday, ManMakers! Today, I'm super excited to share an exclusive project with you. It's an excerpt from the new book Build Stuff with Wood, which is all about making cool woodworking projects with the most basic of tools.

The book is written by Asa Christiana, the former editor of Fine Woodworking magazine, and, I'm proud to say, a close friend of mine and all-around good guy. It features a variety of everyday objects you can make armed only with a cordless drill, a circular saw, and a jigsaw, plus a small palm router on one or two. There's a section on setting up a workspace, building a basic tool kit, and how to get great furniture-quality results from construction-grade tools. (Plus, a nice section on shop safety featuring a few photos of yours truly.)  Plus, the intro is written by Nick Offerman, so...enough said!

Continue Reading

04062

Sep 19, 2017

How to: Build a Bike Repair Stand for $30 in Hardware Store Parts

Bikes have moving parts...it's precisely what they're designed to do. And things with moving parts need maintenance to keep them moving smoothly. And since a bike's very design is to move forward as its parts move, you either need to a) get your bikes wheels off the ground while maintaining access to gear shifts and break levers and b) grow two more arms and hands.   

Continue Reading

04687

Sep 18, 2017

When I Make Something For You, I Am Offering You My Humanity

Earlier this year, I agreed to complete a woodworking project for my wife. Actually, I offered and volunteered myself to do it. She has a particular storage need in her office, and because of the weird layout, access issues, scale, etc, it's not something that exists anywhere. It has to be custom built, and installed in the space.

The truth is, I've been avoiding it. It's a big project, and it was easy to move to the bottom of the project list when it was the height of summer. We had houseguests coming in and out of our home, and the days were long and full of activity. 

But now, that season is over, and it's time to start building. I realized this week why I've been putting it off: I'm afraid. It's beyond my skill level, and requires a lot of moving parts that need to line up, just so. In any other situation, this wouldn't be something I'd agree to do, because it's too big of a leap; I need to learn to do too many new skills inside the same project. 

Continue Reading

04686

Sep 14, 2017

7 Common Mistakes to Avoid Whenever You Use a Random-Orbit Sander

The random-orbit sander is one of the first tools any maker or DIYer should own. In fact, I can't think of another powered tool that I use more, on nearly every project involving wood. The design is simple, and right there in the name - they move, in a random circular pattern, to sand wood.

A huge improvement over its predecessor, the pad or orbital sander, these guys use special shaped sandpaper disc to get your project smooth fast and with minimum swirl marks. Well, at least faster than sanding by hand, and with much less energy. But with great power comes great...opportunity to mess things up. These wondertools work, but there are

Continue Reading

03313

Aug 24, 2017

6 Simple Tools Every DIYer Needs

created at: 11/16/2014

Have you ever had to cook dinner at a friend's kitchen only to find out they don't even own a cutting board? Not only have I had that happen for me, I've noticed this kind of thing happening in my friend's workshops. It's easy to get caught up in making things and overlook some essential tools that can really help you get things done right.    I thought I'd share a few tools I use almost every time I work on a new project. Some of these are almost laughable, but I guarantee some of you are going to read through these 6 tools and think to yourself, "Oh yeah, I need one of those."    

Continue Reading

04683

Aug 23, 2017

Shop Update: Rehabbing & Fixing Up My New 8" Delta Jointer

For the last couple of years, I've been mostly set on woodworking tools. I've been collecting my large, stationary machines for nearly ten years now, and although I do plan to upgrade a few of them, I've been able to accomplish most of what I've set out to do with a little creativity and patience.

The one standard machine that's been missing from my shop is: the jointer. I knew I didn't want to buy a tiny benchtop machine, or even a too-small 6" model. I told myself I'd wait until I was in my "forever" shop, then get the machine I wanted; one I could use for the rest of my life.

Once we bought our house last year, I started a Craigslist alert, and painfully watched every listing from ubiqituous Harbor Freight tools to overpriced secondhand things from people who have no idea that what things are actually worth.

Over the last eighteen months, only a few 8" models even came up for sale. The woodworking community in my town snatched them up as soon as they were listed, and so I waited. And waited.

And then - enter this Delta DJ20. Built in the 80s when machines were machines. Complete with parallelogram beds, dead flat and coplaner tables, and an awesome fence, this was being offered at less than the price than the new Grizzly it's based on, plus no shipping, no assembly or degreasing, and it came with a mobile base.

I made my offer, went to check it out, and - boom! - I'm now the owner of a vintage 8" Delta jointer.    

Continue Reading

04672

Aug 01, 2017

How to Drill Better, Cleaner Pocket Holes

Pocket hole joinery has a lot going for it. An affordable jig makes the process fool-proof, it comes together in less than a few minutes, and the joint itself is super strong.

The Kreg jig itself does most of the work, but a little knowhow makes the pocket hole clean and precise. This is especially important if the pocket hole will be visible, plugged, or filled.

Ready to make nice, sharp pocket holes? Let's go!    

Continue Reading

04671

Jul 28, 2017

How to Make the Ultimate Sanding Block

When it comes to sanding, the rules are simple. When you're dealing with curves and soft edges, you can use the contours of your hand to back up the sandpaper and naturally mimic the shape. But when it comes to flat surface: never sand without a sanding block. This keeps the paper flat, which means your final project will also stay flat. 

I was in the bad habit of cutting a new one every time I went to finish a project, which sometimes meant I went against my best judgment and ignored the sanding block rule when working on flat panels and tabletops. (I know, I know.) So, I decided to spend an hour and whip up a block I'd be excited to

Continue Reading

04656

Jul 27, 2017

No Vise, No Workbench, No Problem: How to Hold Your Woodworking with a Simple Wooden Batten

I'm a lucky guy. My family has allowed me to dedicate half our basement into a dedicated shop space, complete with a custom woodworking bench and a growing collection of tools. It's bright, clean (at least right now), and I'm slowly turning it into a functional workspace that will allow me to be as productive as possible. 

But it took me a long time to get here. For nearly fifteen years, I worked out of dining rooms and back porches and portions of the garage, lugging my tools around in plastic totes and home center toolboxes, setting up shop on the washing machine, folding tables, and 1/2" plywood scraps screwed to 2x4s.

And, in the early days, it was that lack of a proper workbench that prevented me from thinking I could could use hand tools. Without a vise and hold downs, how could I safely secure my work for handplaning, chiseling, or sawing?The answer: a batten, which will take you 5 minutes to make and turns any flat surface into a work bench. Let's make one!   

Continue Reading

04654

Jul 27, 2017

ManMade Recommended: You Need to Get Your Hands on these Sandflex Rust Erasers

Earlier this week, for the Fourth of July holiday, some friends and I decided to try our hands at roasting a whole pig. We were cooking for 60-80 people, and wanted to do something more special than hamburgers and hot dogs, and figured: well, if we're going to try it, now is as good of a time as any. 

We wanted to go with a Southern United States-style "pig picking," meaning lots of wood smoke, and cooking over low and slow temperatures. In order to get the whole animal ready to eat with such a gentle heat, we needed to start the night before. And that's where this story begins.   

Continue Reading

04655

Jul 26, 2017

Stop Marring Your Wood: How to Make Leather Holdfast Pads for Woodworking

I'm a huge fan of having a few rows of dog holes in my workbench top. And, more than anything else, I use them to secure a holdfast - an ancient and genius piece of design that secures your work to the work surface with a simple tap from a hammer or mallet. When your ready to release it, just hit the back and it's free. Seriously - it's ten times fast than clamping, and you can fasten your work anywhere across the bench top. Brilliant.

To speed up the process even more, I wanted to come up with a permanent way to protect the wood from the force of the steel being banged into it. You can use a hardwood scrap between the holdfast and the workpiece, but I figured there's reason to spend twenty minutes once and protect my work forever. No digging around for scraps required. 

Continue Reading

04663

Jul 26, 2017

Minimalist DIY: What's Happening Halfway into My 30-Day Workshop Purge

I've heard it said that minimalism isn't really about "getting rid of stuff", it's about refining it down to the "right stuff". I'm halfway through a 30-day shop purge and I have a few lessons learned, a few personal reflections, and a lot more space. 

Continue Reading

04652

Jul 20, 2017

This Isn't the Only Way to Install a Screw Hook, but It Is the Best

Okay, friends. This is one of my all-time favorite DIY hacks. I learned it more than fifteen years ago from a book I got from the library, and committed it to memory. I only need it about once or twice a year, but it works every. single. time. I'm always super grateful to have it on hand, and so today, I'm sharing so you too can stop busting your hand and banging your knuckles every time you need to install a hook somewhere.   

Continue Reading

04658

Jul 16, 2017

How to Make the World's Easiest Clamp Rack

A functioning clamp rack. Every shop's gotta have one. "But, wait!" You say. "Isn't the easiest way to hold clamps just some 2x4s bolted to the walls, and maybe some holes and plumbing pipe inserted to hang the clamps on?" Yeah, perhaps. But, while that works if you have a ton of space, it's not the most efficient way to store clamps in a small shop. And I think of that as more of a "clamp hanging spot" than a proper organization system. Plus, if you already know about that trick, you certainly don't need me to give you a how-to. 

Instead, I present this design: infinitely adaptable to any scale, and able to hold almost any type of clamp. You can build the whole thing with some scrap plywood, a jigsaw, and drill, and make one - no matter the size - in well under an hour.    

Continue Reading

04664

Jul 13, 2017

Check This Out: Rotating Benchtop Tool Stand

Color us impressed. This fits almost as many small hand tools as a half sheet of pegboard, but in an organized, compact footprint.    

Continue Reading

03836

Jul 11, 2017

ManMade Essential Toolbox: In Praise of the High-Quality Screwdriver Set

created at: 08/26/2015

Let's be clear: none of us are here to discuss the basics of what a screwdriver is, or what it can do. Its purpose is clear. It's right there in the name.

Nor is it important to name all the different varieties of tasks it can perform. Because it can't do much.  If you use them properly, they're not a paint can opener. They're not a punch, or a chisel, or a pry bar. They do two things: tighten hardware, and loosen hardware. 

Continue Reading

03237

Jun 27, 2017

Yes, Every Man Needs an Apron

Apron No. 2 in Chambray

Men wearing aprons seem to be more of a novelty than a practical household item. In popular culture the apron on men seems to only show up on tacky backyard cooks (think Kiss the Cook) and wisecracking chefs and their hyperbolic reality shows, or the hapless dad in the movies putting on a pink ruffled thing when he's stuck with the kids. But it's time to ignore all of those stereotypes and get yourself an apron. Here are a few reasons you need to consider one for yourself.

Continue Reading

04641

Jun 16, 2017

The 1-Second Trick to More Accurate Measuring and Marking for Your Woodworking Projects

If you want gap-free joinery and a perfect, long-lasting fit for both strength and aesthetics, precise measuring and marking of parts is essential. But, each step of the process — measuring, transferring marks, and cutting — can introduce tiny little errors of 1/64 or 1/32", which, over the course of a project, can add up significantly. So here's a simple little trick that takes no extra time, but creates much more accurate results.    

Continue Reading