Stationary power tools are often the most full-proof way to do a job. They're anchored to the floor or bench, and come with flat tables and fence systems so you can guarantee your cuts, holes, and other bits of shaping are square and straight.
But, besides being expensive, they're not always the right tool for the job. So, instead we turn to handheld tools, both electric and manual, to get things done. And therein lies the rub - human beings are not machines. Try as we might, we often can't do something with our hands as straight or square as a large stationary tool.
Besides using guides and other accuracy aids, there's a super simple and easy trick you can add to your mental toolbox to help guide the tool to do its best.
To the non-DIYer, dedicating an entire blog post to this process may seem like overkill. But anyone who wields their cordless drill on the regular can attest: the issue of making an existing hole larger comes up all. the. time. Whether repairing something around the house, replacing a part or piece of hardware, or just because you didn't quite get it right the first time, any maker, woodworker, or generally handy person knows how frequently one needs to enlarge a hole, and how surprisingly difficult it can be to pull off.
Often, when it comes to DIY projects, we create our own circles by starting from a center point. Whether a compass, string guide, or specialized cutting jig, a circle emerges from our pencils or saws precisely because we've created an established and consistent distance from a single origin.
But, what happens when the shape already exists, and you need to know how to find the center of a circle? You can do it in less than a minute without any specialized math, memorizing a formula, or even knowing what pi is.
Hopefully, you're already a committed safety glass wearer. Grabbing a pair for even the simplest drilling/driving task is good practice, and a part of your DIY routine. Even better, if you use power tools, you're also protecting your hearing from those roaring 85-90 dB motors.
Last in that great triumvirate, and perhaps the most often overlooked, is protection for your respiratory system. Too many of us don't wear a dust mask, respirator, or sealed face shield when working on projects for one simple reason: they are extremely uncomfortable, a total hassle, and more irritating than your second cousin's toddler at the Thanksgiving table
Have you ever been substantially complete with a wood project and then accidently dropped it or knocked it off your workbench? Without a doubt, your box, picture frame, cutting board or whatever you’re working on will get dinged or dented. Despite the fact that those mishaps can often be fixed, it can be incredibly frustrating and require a significant amount of time to remove or hide the blemish. Instead of sanding, planing or recreating that piece of the project, there is another simple and often less time-consuming option you likely have in your closet.
Thickness planers are awesome. But I don't have one.
They're an expensive and specialized piece of equipment. A new one starts around $300, and the price just goes up from there. I'd like one, sure, but most of my woodworking projects don’t require it, so I haven’t made the investment yet. There are a few other tools I'm more interested in before I make the leap to a planer.
But there are times when I have a rough piece of wood that needs to be trimmed down to a consistent thikness or large course areas need to be smoothed out. Instead of picking up my orbital sander and going to town for 45 minutes to thickness the piece of wood, I turned to my table saw. While this trick is limited to wood with a width of approximately 6 inches, it can save you a ton of time for small projects. It's a really simple process.
My wife is out of town this week.
When I'm home alone, I find myself more willing to work late into the evening with projects and activities, because I know I'm not missing out on important family time. When solo, I'd much rather stay out on a long bike ride or keep progressing on a woodworking project until bedtime than just sit by myself on the sofa.
So, such was the case when I found myself with a free evening. I didn't get started until 6:00pm or so, but knowing I had nowhere else to be and plenty of leftovers in the fridge, I set out to complete some shop storage projects for the wall just to the right of my bench. I'd been saving those blank spaces for nearly a year (you can find the clamp rack tutorials here, here, and here), reserving them for a special set of Woodpeckers straight edges and squares. These things are machined to extremely low tolerances, making them crazy straight and square, so making a secure place to store them helps them to stay precise. Plus, the red color matches the handles and jaws of my Bessey clamps, so combining the two was a total no brainer.
Saws are exciting, and chisels and hand planes look really great on top of your workbench. But if you ask me, the number one most-important, guaranteed tool I use on every single project is: the No. 2 pencil.
It's essential for everything from sketching to measuring to layout and marking parts, and its "easy to remove" nature makes it perfect for seeing now, disappearing later. Except, have you ever actually tried to remove pencil from wood before applying a finish?
Proper and accurate measuring and layout are key to a great looking project. When you're dealing in whole numbers, that's easy enough. But the smaller you divide those inches or millimeters, math becomes more complicated, and the likelihood of making a mistake increases. While we can't always avoid finding common denominators and doing sophisticated shop calculations, when you're trying to lay out evenly spaced marks, you actually don't need math at all.
One of the last steps in the shop on any project is sanding. It can be a long, drawn out process to get the final shape and then smooth it all out but this drum makes quick work of it.
I'll admit it... applying a finish to a woodworking project is always the most intimidating part. Once you've spent hours or days designing, milling, measuring, cutting, joining, smoothing the wood, it's a bit scary to know that you can mess up all your work in the final step.