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Mar 28, 2018

How to: Make a Wooden Hand Screw Rack & Organizer

I have tried almost every solution to keep track of my hand screws. I've hung them on pegboard hooks. I've stashed them in wall-hung cubbies. I've stacked them on shelves. I've put them in designated plastic totes. All of which have resulted in: I hardly ever use my hand screws. 

Which is a shame, because they're extremely versatile. They have a deep reach, and their wooden jaws are handy when you don't want to nick a blade or bit on something metal. So, last weekend, in my ever-continuing attempts to get my shop truly organized, I decided to build a wall-mounted hand screw organizer that would allow me to keep things in place and bring the clamps to the project when I need them.    

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Mar 13, 2018

How To: Build A Pegboard Blowtorch Holder

DIY pegboard organizer for Bernzomatic torch supplies
Sponsored by Bernzomatic: #FindYourFire

Pegboards have always had a place in my shop. They are simple to install, and easy to reconfigure as the needs evolve. I have a section by my stationary tools and few large boards for everything else. Mostly, I keep small tools like screwdrivers, scrapers and saws hanging. But there's so much more than hooks and pins. For example, here's a simple pegboard holder to organize my growing collection of blowtorch tools.  

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Feb 27, 2018

How to: Build a Custom Tool Wall

Move over pegboard. When you've assembled a proper collection of hand tools, the best way to keep them safe, organized, and available within reach is a custom tool wall. Each item gets a designed holder that keeps like pieces together and accessible, allowing you to maximize your storage space.

Plus, let's admit it: they also look super cool.    

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Feb 23, 2018

How to Drill Perfectly Vertical Bench Dog Holes in Your Workbench

 A woodworking bench is more than just a table to lay your tools and project parts on. Used well, your bench is an all-in-one, three-dimensional clamping solution that will allow you to hold your work on any of its edges or faces. The traditional way to increase the work-holding capability is to place "dog holes" in your bench top, and allowing them to work in tandem with a face or end vise to secure parts of any size. 

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Feb 08, 2018

10 DIY Valentine's Gifts You Should Make for Your Special Someone This Year

Candles

Two years ago, on February 9th I came home from a long day of work at about 7:30 and my wife gave me incredible news.  She was pregnant! This was going to be our first child, so naturally I was overcome with so many different emotions. I paused for what felt like an eternity and when I finally gathered my wits, I very distinctly remember the first words out of mouth were, "It's okay, we're in a good spot financially for this right now."  If you're a woman reading this, I know what you're thinking - "how romantic".  Well, my wife didn't think it was a very good response either. In my defense, I'm a CPA and that's just how my brain works

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Feb 06, 2018

How to: Carve a Simple Wooden Spoon from Any Hardwood


Look, I love making furniture. I love sourcing the materials, planning out parts, and executing the joinery. But lately, I find myself increasingly drawn to the "other" things you can do with wood. What are the smaller, craft level projects that show off the beauty of working with natural materials, but can be completed in a weekend, or even a single sitting?   

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Feb 02, 2018

ManMade Recommended: (Probably) The Best Affordable Safety Glasses Money Can Buy

We don't ask much from our safety glasses. Their primary purpose is right there in the name: they protect you when performing activities that create and project debris that could damage your eyes... woodworking, scrapping paint, anything dealing with rust or metal shavings, and the like. The most important thing is that they be handy and ready to go, so you don't hesitate to grab them when execute a potentially dangerous task. Here's the best way we've found to deal with it.    

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Jan 25, 2018

How to: Make Your Own Hardwood Whiskey Coasters (In Under an Hour)

I love a full-on furniture project, replete with solid joinery, elegant design, and high-quality materials. But, as any maker knows, those can take weeks or even months to sketch, mill up stock, test, fix mistakes, and rub on a finish.

So, do you know what I love even more? A simple woodworking project you can complete in a single day, or better yet, an afternoon. Something to get you some shop time, create some sawdust and shavings, and be put to practical use by dinnertime.    

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Jan 09, 2018

This Isn't the Only Way to Install a Screw Hook, but It Is the Best

Okay, friends. This is one of my all-time favorite DIY hacks. I learned it more than fifteen years ago from a book I got from the library, and committed it to memory. I only need it about once or twice a year, but it works every. single. time. I'm always super grateful to have it on hand, and so today, I'm sharing so you too can stop busting your hand and banging your knuckles every time you need to install a hook somewhere.   

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Nov 30, 2017

This is the Best 79¢ You Can Spend on Your DIY Projects

Earlier this week, I was asked to be interviewed about getting started in making things, and the conversation turned towards the best tools for the money. The guy asked me what I think the best thing to invest in, and we naturally discussed how, once you have all the tools you need, you tend to think the things that support your workflow are more important that the cool-looking trappings of the woodworker. Like, how my favorite power tool is actually my two horsepower dust collector on its own circuit, because that's the machine I use on every single process. Or how I'd rather have an inexpensive Japanese dozuki saw and a really nice mechanical pencil and Starrett combination square vs. low grade measuring and marking tools and a fancy dovetail saw. (Though, to be fair, I do have both.)

But, it got me thinking about the truly best value in woodworking, the craft process, etc. Like what's something that's entirely inexpensive yet you use on every single project?  

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Nov 28, 2017

How to Prevent Tearout and Splintering When Cutting Plywood, Once and For All

Plywood is awesome. It's affordable, easy to work, and, when used properly, looks great. 

Plywood also brings its share of headaches, specifically, tearout: the rough, jagged edges that result from cutting through the thin veneers. It's frustrating, and it looks absolutely terrible. Any woodworker who's ever used it can speak its woes, which can ruin an otherwise high-quality project.

But my friends, it doesn't have to be that way. Whether you're building a simple shop project or a full fleet of custom kitchen cabinets, you, too, can virtually eliminate tearout.

Let's make some crosscuts.       

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Nov 09, 2017

8 Inspiring TV Shows for Makers, Crafters, Artists, and DIYers

We all need a little inspiration. When you make something, you are producing output: a physical object or idea that draws on your inner well of creativity. And just like any set of reserves, overtapping the well can leave you with diminished resources. When that happens, the single best way to restock your inspiration stores is to simply experience other people being creative. Books are great, and listening to your favorite music is always energizing, but sometimes, the best thing to do is simply watch other people make stuff. Like, on an episode of TV.

Sure, there's an entire channel that's supposedly about "DIY"ing, but mostly, it's about the relationship drama between people doing home improvement projects. So, I thought I'd share some of my go-to series for when I'm looking for a little inspiration.   

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Nov 06, 2017

Try This Simple Trick Anytime You're Laying Out Cuts or Marks on Your Woodworking Projects

created at: 11/12/2015

Over the weekend, I was working in the garage when I found myself in a familiar position. I needed to transfer a pencil line from one face of a piece of stock to the one around its corner. Sounds simple enough to do with a square, but I've had this problem before. Sighting the line isn't accurate enough, and a traditional try or combination square isn't of much help here. Here's why:    

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Oct 31, 2017

How to Drill Straight and Square Holes without a Drill Press

Sure, every once in a while, you choose to intentionally drill a hole at a specific angle. Perhaps your compound joinery demands it, or you're going for a stylish, contemporary look on a project.

But most of the holes we drill — I'd hazard to say a good 99% of them — are intended to be drilled straight on, perfectly perpendicular to the surface. You can do this precisely with a drill press, but many makers don't have one, and they require specific set up and work that's small enough to be placed on the table. 

So that leaves the cordless drill. A tool that, when balanced on the tip of a drill bit, can be easily canted and slanted off square in every single direction, especially when you're putting force behind it. 

But! The task is not impossible. Yes, DIYers, you can drill a perfect 90° hole with a cordless drill. Here's how it's done.    

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Oct 24, 2017

ManMade Essential Toolbox: Why Every Person Should Own a Speed Square

In this edition of the ManMade Essential Toolbox, we're looking at the speed square, a simple carpentry tool that does more that you might think. 

Speed square essentials - why you should get one and how you can use it correctly.
I love a tool whose common name indicates its purpose. Oh, what's a screwdriver do? A citrus squeezer? How about a box cutter? The function is all right there in the name. 

In many ways, a speed square falls right into the category. It tells helps you determine "square" – that is, when one edge or line is exactly 90° to another – and it helps you do it quickly. Done. Right? Wrong. 

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Oct 02, 2017

Minimalist DIY: Finishing Up My 30-Day Workshop Purge

It's finally done. My first major step on my journey to have less stuff is complete. My shop was cluttered, inefficient, and completely out of hand; and now I'm back in control of my space. Well, mostly. Here's what I've learned from the first 30 days of purging my shop.   

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Oct 02, 2017

How to Build a Sturdy Workbench in a Single Day

This post is sponsored by the DIYZ® app.

A good sturdy garage workbench is one of the simplest, most useful projects any woodworker can embark upon. In fact, it's probably the first project every woodworker should embark up. And yet it tends to go by the wayside. You see people building remarkably complicated pieces on rickety, unimpressive workbenches. 

There's a saying about the cobbler's shoes that goes here but I can't figure out if it works or not. Anyway, the point is, having a rock-solid work surface on which to build other things is really important. And you can make a great workbench without spending too much money or much

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Sep 28, 2017

How to: Make a Simple Wooden Smartphone Speaker

Happy Monday, ManMakers! Today, I'm super excited to share an exclusive project with you. It's an excerpt from the new book Build Stuff with Wood, which is all about making cool woodworking projects with the most basic of tools.

The book is written by Asa Christiana, the former editor of Fine Woodworking magazine, and, I'm proud to say, a close friend of mine and all-around good guy. It features a variety of everyday objects you can make armed only with a cordless drill, a circular saw, and a jigsaw, plus a small palm router on one or two. There's a section on setting up a workspace, building a basic tool kit, and how to get great furniture-quality results from construction-grade tools. (Plus, a nice section on shop safety featuring a few photos of yours truly.)  Plus, the intro is written by Nick Offerman, so...enough said!

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Sep 21, 2017

How to: The Easy Way to Remove Pencil Marks from Your Woodworking Projects

Saws are exciting, and chisels and hand planes look really great on top of your workbench. But if you ask me, the number one most-important, guaranteed tool I use on every single project is: the No. 2 pencil.

created at: 07/19/2016

It's essential for everything from sketching to measuring to layout and marking parts, and its "easy to remove" nature makes it perfect for seeing now, disappearing later. Except, have you ever actually tried to remove pencil from wood before applying a finish?   

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Sep 19, 2017

How to: Build a Bike Repair Stand for $30 in Hardware Store Parts

Bikes have moving parts...it's precisely what they're designed to do. And things with moving parts need maintenance to keep them moving smoothly. And since a bike's very design is to move forward as its parts move, you either need to a) get your bikes wheels off the ground while maintaining access to gear shifts and break levers and b) grow two more arms and hands.   

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