04958

Oct 23, 2019

How to: Make a Set of Custom Wooden Cufflinks

wooden custom cufflinks

For most men, cufflinks are one of those accessories that are seldomly used, but when you need 'em, you need 'em.  You can buy custom cufflinks from anywhere between  $20 to hundreds of dollars…or, you can make your own masculine, custom cufflinks for $5.  This is an incredibly simple project that took about 25 minutes to make and, if I may say so myself, they look pretty great.

Continue Reading

04951

Oct 10, 2019

How to Sharpen and Care For Your Axe

Fall means many things. Most important among them: firewood season. Whether building a campfire in a stone ring for cooking, heating your space via a woodstove, or just setting your indoor fireplace ablaze for some warmth, these next six months are all about the cheer that can only come from the presence of an open flame. 
So, as we settle into the new half of the year, let's take a moment to address humankind's most primitive tool: the axe. Whether your splitting whole tree rounds, dividing logs into kindling, or getting creative with woodcarving, the process is simple, and only needs to happen once a year for the average non-lumberjack. Here's how to sharpen an axe.    

Continue Reading

04672

Jul 30, 2019

How to Drill Better, Cleaner Pocket Holes

Pocket hole joinery has a lot going for it. An affordable jig makes the process fool-proof, it comes together in less than a few minutes, and the joint itself is super strong.

The Kreg jig itself does most of the work, but a little knowhow makes the pocket hole clean and precise. This is especially important if the pocket hole will be visible, plugged, or filled.

Ready to make nice, sharp pocket holes? Let's go!    

Continue Reading

03819

Jul 10, 2019

5 Table Saw Jigs Every Woodworker Should Have

taper Cutting jig

I spend quite a bit of time setting up for projects on the tools. It’s amazing how much time it takes to make a few simple yet complex cuts. For the type of cuts that happen often, it makes sense to make a few go-to jigs to help with those annoying set-ups.  

Continue Reading

02980

Jun 21, 2019

Weekend Project: Make a Sturdy Wooden Toolbox from Scratch

This weekend project is full of all the good stuff: it's practical, it's customizable, and it's a great way to practice and further your woodworking skills...with the very tools you'll store in it. The circle is closed.    

Continue Reading

04864

Dec 18, 2018

How to Easily Calculate Board Feet

The first time you go to the lumberyard can be a little overwhelming if you don’t know what you’re doing.  Even if you think you know what you’re doing, all the different species of lumber, the different dimensions of the lumber, different locations within the lumberyard, etc. can seem daunting for finding the perfect piece for your project.  With just a little bit of simple math, one area where you can be totally confident is calculating the cost of your chosen board.

Most home centers sell lumber by the linear foot, which means that the price of the board is determined by the length of the board. You pay a little extra for the convenience of a home center and you likely aren’t getting the best piece of lumber.  The lumberyard, on the other hand, sells their lumber by the board foot.  A board foot takes into consideration the thickness, width and length of a board.  There are several apps board foot calculator apps to help you figure out how many board feet are in your chosen piece, but all you need to remember is one simple formula and you can calculate board feet anywhere.

Continue Reading

04641

Dec 17, 2018

The 1-Second Trick to More Accurate Measuring and Marking for Your Woodworking Projects

If you want gap-free joinery and a perfect, long-lasting fit for both strength and aesthetics, precise measuring and marking of parts is essential. But, each step of the process — measuring, transferring marks, and cutting — can introduce tiny little errors of 1/64 or 1/32", which, over the course of a project, can add up significantly. So here's a simple little trick that takes no extra time, but creates much more accurate results.    

Continue Reading

04718

Dec 03, 2018

How to Cut a Perfect Circle with a Jigsaw

A quality jigsaw is one of my favorite tools, and a seriously good DIY best buy. Armed with the right blade, you can cut all sorts of materials into nearly any two-dimensional shape you please. And most-importantly, do it safely. 

But it's flexibility as a creative tool is also its liability. Like a pencil, it can go in any direction, but in the hands of a human being, those directions will never be without the marks of our innate imperfection. Straight lines can be accomplished with a fence, but a perfect circle. You can't draw one by hand, so don't expect yourself to be able to jigsaw one either. 

At least, not without a little help.    

Continue Reading

04581

Nov 18, 2018

How to Install and Mount a Vise without Drilling Holes in Your Workbench

My first "workbench" was a simple table-style surface. 2x4 legs, 1/2" plywood top, held together with black drywall screws. I built it in my first apartment when I was twenty-two, with my first (and only) power tools: a circular saw and a drill. 

In the back left corner, I mounted a shiny, new, bright blue Irwin swiveling bench vise. It was awesome to have it there when I needed it - holding metal stock and angle iron for cutting, helping me bend rod and pipe, even keeping dowels and small wood parts in place while working on them. Unfortunately, these activities constituted a very small amount of the projects I was doing, and mostly, the vise just got in the way during the other 97% percent of tasks.

So, for the past few years, that vise has just been in a storage crate, and I get it out and try to hold it in place when I need it. Which, in case you can't guess, does not work. Ever. So, I wanted to come up with a solution that would allow me to install a machinist's style swiveling benchtop vise, without having to permanently install it, or drill holes in my benchtop and have to thread and tighten nuts and bolts every time I use it.    

Continue Reading

03680

Nov 08, 2018

Shop Skills: How to Clean Your Saw Blades

Dirty SawbladesMaintaining your shop tools starts with keeping those blades sharp and well lubricated. Here's a quick overview on how to tune up your cutting edges.  

Continue Reading

04952

Oct 18, 2018

ManMade Giveaway: Win a Pair of ISOTunes PRO Headphones, the Best Earbuds for Makers and DIYers

A few weeks ago, I declared ISOTunes the best headphones for woodworkers and DIYers. They include both audio drivers for sound and 27 dB of OHSA-compliant hearing protection from machine noises in the same package, and after spending all summer testing them out in real world situations, I can't think of a better investment to improve your shop time. 

So, I'm pretty excited to share that I've collaborated with ISOTunes to give away three pairs of ISOTunes PRO headphones to ManMade readers.


Continue Reading

04950

Oct 04, 2018

11 Surprisingly Good Finds You Should Buy at Harbor Freight (and 8 You Never Should)

There are a few adages with which I can start this post. "You get what you pay for." "Some things are too good to be true." Yes, it would be awesome if there were a store in every town that sold solid, dependable tools at bargain prices. When you're just getting started, a place to fully outfit your shop on the cheap would be an amazing gift. I get it. I've been there.

But anyone who knows about Harbor Freight also knows about the reputation of the products it stocks: namely, that the quality is rather unreliable. Today, as I was discussing this post with my friend and colleague, M.E., her immediate response was, "There was one in the same plaza as my old job, so whenever we needed anything, we got it there. And ultimately whatever we bought, broke five days later. That place is the Dollar Store of the home improvement world."

And that's the trick: Harbor Freight stocks items that are designed to be sold, not to be used. I'm not saying their business model is dishonest or nefarious. Nor am I a tool snob with an unlimited budget. I'm only interested in spending as much money as necessary to get the job done. I know what its like to have your aspirations be bigger than your budget. But buying things that don't work, no matter how much they cost, is not saving money. The majority of products there simply will not stand up to repeated use, nor give the you the results you're after. When it comes to their sell-line of "Quality Tools, Lowest Prices"... well, one of them is true. 

Except... 

Continue Reading

04932

Sep 05, 2018

ManMade Recommended: These are, Without a Doubt, the Best Headphones for Woodworkers

First came the radio. Turn it on, tune in the dial, and hope you'd have something listenable during the quiet moments. Then came the shop stereo, usually an old bookshelf system we didn't mind getting covered in sawdust. But for the last ten years or so, it's been all about the personal audio player...and for most of us, that means our smartphone. Why blast the tunes throughout a space,  keeping up with loud machines and bugging those around us when you can have literally anything you want playing through your own set of earbuds?

best noise canceling headphones

Whether you opt for music, podcasts, audiobooks, or digital radio, most DIYers and woodworkers have a set of earbuds plugged in during most parts of a project. The problem? If you use power tools, you still need to wear hearing protection to 1) take care of your ears and reduce loud exposure to noise and 2) hear your audio over the roar of the motors. 

Continue Reading

04656

Jul 10, 2018

No Vise, No Workbench, No Problem: How to Hold Your Woodworking with a Simple Wooden Batten

I'm a lucky guy. My family has allowed me to dedicate half our basement into a dedicated shop space, complete with a custom woodworking bench and a growing collection of tools. It's bright, clean (at least right now), and I'm slowly turning it into a functional workspace that will allow me to be as productive as possible. 

But it took me a long time to get here. For nearly fifteen years, I worked out of dining rooms and back porches and portions of the garage, lugging my tools around in plastic totes and home center toolboxes, setting up shop on the washing machine, folding tables, and 1/2" plywood scraps screwed to 2x4s.

And, in the early days, it was that lack of a proper workbench that prevented me from thinking I could could use hand tools. Without a vise and hold downs, how could I safely secure my work for handplaning, chiseling, or sawing?The answer: a batten, which will take you 5 minutes to make and turns any flat surface into a work bench. Let's make one!   

Continue Reading

04875

Jun 27, 2018

Finishing Up a Storage Corner in the ManMade Workshop

My wife is out of town this week.

When I'm home alone, I find myself more willing to work late into the evening with projects and activities, because I know I'm not missing out on important family time. When solo, I'd much rather stay out on a long bike ride or keep progressing on a woodworking project until bedtime than just sit by myself on the sofa.

So, such was the case when I found myself with a free evening. I didn't get started until 6:00pm or so, but knowing I had nowhere else to be and plenty of leftovers in the fridge, I set out to complete some shop storage projects for the wall just to the right of my bench. I'd been saving those blank spaces for nearly a year (you can find the clamp rack tutorials here, here, and here), reserving them for a special set of Woodpeckers straight edges and squares. These things are machined to extremely low tolerances, making them crazy straight and square, so making a secure place to store them helps them to stay precise. Plus, the red color matches the handles and jaws of my Bessey clamps, so combining the two was a total no brainer.    

Continue Reading

04814

May 02, 2018

30 Woodworking Accounts You Should Follow on Instagram

I confess, I'm a shop rat. It doesn't matter what craft—shoemaking, blacksmithing, coffee roasting, even those little watch repair caves with the observation window in jewelry stores at the mall—if there are four walls, some tools, and skilled hands, I'm all over it like white on rice in a glass of milk on a paper plate in a snowstorm.

Other than drawing and writing, I've committed to the handicraft of artisan printing, slinging ink in the letterpress and screen printing arena at my main job. But when I can, I soak up other skills on a hobbyist level to round out my skillset, to apply lessons from other disciplines into my chosen craft, and to just have fun making stuff without the pressure of harnessing it to make a living.

Woodworking is one of those pools that I'm just now starting to wade into, and since I have no idea what I'm doing, I love watching the real deal to see how it's really done. To that end, I've curated the following list of my favorite woodworking accounts on Instagram.

Continue Reading

04828

Apr 25, 2018

ManMade Recommended: The Veritas Carpenter's Gauge is $25 Very Well Spent

Among all the items in my shop, the measuring, marking, and layout tools are probably my favorite. Mostly, I love how historic they are: dividers, squares, calipers, rulers, and marking gauges have all been around for centuries, remaining mostly unchanged in their design and intended purpose.  And who doesn't love a clear, crisp, and accurate line to work to?

Continue Reading

04826

Apr 17, 2018

Get a Tax Refund This Year? Here are 9 Things We Think You Should Spend It On

Ideally, the details following your tax return would be rather uneventful. You'd have withheld the exact right amount, and paid the appropriate estimated taxes, and your post-April 15 results would be pretty neutral: the IRS has its money, you have yours, and the two of you can check in again next spring.

Of course, that's never what happens, and Tax Day inevitably goes in the two obvious directions: you still owe more, or you get a refund. If you're a small business owner or freelancer, like me, you nearly always end up on one side of that equation. But, every so often, there are those glorious years that go down in history as that-one-time-you-got-a-tax-refund, and you get an unexpected check with which you may do whatever you like.   

Continue Reading

04780

Apr 16, 2018

Make This: Brazed Aluminum Shop Bookends

Sponsored by Bernzomatic: #FindYourFire

 

We're in the world of paperless resources, so having a collection of actual books is a bit of a forgotten passion. But there's something special about a few key reference manuals, inspirational resources, and good ol' fashioned nostalgia that I just love. Keeping them close at hand but neatly organized can be a bit of a challenge in the home shop. That's where a set of simple bookends can come in handy.   


I wanted to make a set of bookends that stood out but felt at home in the shop. That's why this simple, clean design is such a great fit. A set of squares set me back about $15

Continue Reading

03772

Apr 04, 2018

Not Your Father's Pegboard

created at: 07/21/2015

This is the tool wall in the workshop of Rhode Island furniture maker Hank Gilpin. It places every hand tool used in the shop  - including saws, clamps, scrapers, drill bits, chisels, planes, and measuring tools - within an arm's reach of the shops two main benches.   

Continue Reading