04953

Oct 11, 2018

How to Divide Any Board into Equal Parts without Fractions or Complicated Math

If you do woodworking and DIYing in inches, a solid understanding of fractions is essential. Being able to calculate that half of 4 1/4" is 2 1/8", or that 1 1/2 + 1 3/16 = 2 11/16" is basic shop math that will keep your projects moving quickly.

But often, bringing fractions into the process is, well, completely unnecessary. Let's say you have a board that you'd like to divide into equal parts. You could measure it, then bust out a pencil, paper, and the calculator app, and eventually have to Google a decimal-to-fraction converter to figure out the size of each section. Then, you'd have to find that crazy number on your ruler, and carefully add the units together to mark out your parts. Or... you could just do this.    

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04950

Oct 04, 2018

11 Surprisingly Good Finds You Should Buy at Harbor Freight (and 8 You Never Should)

There are a few adages with which I can start this post. "You get what you pay for." "Some things are too good to be true." Yes, it would be awesome if there were a store in every town that sold solid, dependable tools at bargain prices. When you're just getting started, a place to fully outfit your shop on the cheap would be an amazing gift. I get it. I've been there.

But anyone who knows about Harbor Freight also knows about the reputation of the products it stocks: namely, that the quality is rather unreliable. Today, as I was discussing this post with my friend and colleague, M.E., her immediate response was, "There was one in the same plaza as my old job, so whenever we needed anything, we got it there. And ultimately whatever we bought, broke five days later. That place is the Dollar Store of the home improvement world."

And that's the trick: Harbor Freight stocks items that are designed to be sold, not to be used. I'm not saying their business model is dishonest or nefarious. Nor am I a tool snob with an unlimited budget. I'm only interested in spending as much money as necessary to get the job done. I know what its like to have your aspirations be bigger than your budget. But buying things that don't work, no matter how much they cost, is not saving money. The majority of products there simply will not stand up to repeated use, nor give the you the results you're after. When it comes to their sell-line of "Quality Tools, Lowest Prices"... well, one of them is true. 

Except... 

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04655

Oct 01, 2018

Stop Marring Your Wood: How to Make Leather Holdfast Pads for Woodworking

I'm a huge fan of having a few rows of dog holes in my workbench top. And, more than anything else, I use them to secure a holdfast - an ancient and genius piece of design that secures your work to the work surface with a simple tap from a hammer or mallet. When your ready to release it, just hit the back and it's free. Seriously - it's ten times fast than clamping, and you can fasten your work anywhere across the bench top. Brilliant.

To speed up the process even more, I wanted to come up with a permanent way to protect the wood from the force of the steel being banged into it. You can use a hardwood scrap between the holdfast and the workpiece, but I figured there's reason to spend twenty minutes once and protect my work forever. No digging around for scraps required. 

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04946

Sep 30, 2018

Fixing Up a Vintage Workmate Portable Workbench

workmate workbench

I am grateful to have a dedicated workshop in our basement. It's a great place to both work on projects, and store tools and materials. And while my shop time is super important, there are a few things even more precious to me. Like my family.

So, I'm interested in learning more about some smaller wood projects that I can do in the evenings during family time. Projects like carving, whittling, and other non-furniture making projects that I can do while we watch a movie or reading time in the common areas.

So, I hit up Craigslist, and found this older model Workmate for a mere $10. And, in an afternoon, I turned it into a portable space to get creative and start making some chips... no noise or sawdust required.

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04944

Sep 20, 2018

Everything You Need to Know Before You Build Your First Workbench

One of the great conundrums of woodworking is this simple fact: you need a workbench to build a workbench. 

In fact, in order to build a proper workholding system replete with vises, rock-solid joinery, and a sturdy wood top, you also need a complete shop full of power tools to mill the wood to size, a fleet of clamps to laminate the top, and tons of experience to know how to use all that stuff in the first place. And to build it from hard maple or other appropriate wood, it'll cost at least $700 for the lumber alone.

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04908

Sep 17, 2018

How to: Use Your Table Saw as a Planer

Thickness planers are awesome. But I don't have one.

They're an expensive and specialized piece of equipment. A new one starts around $300, and the price just goes up from there. I'd like one, sure, but most of my woodworking projects don’t require it, so I haven’t made the investment yet. There are a few other tools I'm more interested in before I make the leap to a planer.

But there are times when I have a rough piece of wood that needs to be trimmed down to a consistent thikness or large course areas need to be smoothed out.  Instead of picking up my orbital sander and going to town for 45 minutes to thickness the piece of wood, I turned to my table saw.  While this trick is limited to wood with a width of approximately 6 inches, it can save you a ton of time for small projects. It's a really simple process. 

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04686

Sep 14, 2018

7 Common Mistakes to Avoid Whenever You Use a Random-Orbit Sander

Random orbital sander mistakes - common errors and solutions

The random orbital sander is one of the first tools any maker or DIYer should own. In fact, I can't think of another powered tool that I use more, on nearly every project involving wood. The design is simple, and right there in the name - they move, in a random circular pattern, to sand wood.

A huge improvement over its predecessor, the pad or orbit sander, these guys use special shaped sandpaper disc to get your project smooth fast and with minimum swirl marks. Well, at least faster than sanding by hand, and with much less energy. But with great power comes great...opportunity to mess things up. These wondertools work, but there are

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04935

Sep 11, 2018

How to Find the Center of Any and Every Circle

 how to find the center of a circle

Often, when it comes to DIY projects, we create our own circles by starting from a center point. Whether a compass, string guide, or specialized cutting jig, a circle emerges from our pencils or saws precisely because we've created an established and consistent distance from a single origin. 

But, what happens when the shape already exists, and you need to know how to find the center of a circle? You can do it in less than a minute without any specialized math, memorizing a formula, or even knowing what pi is.    

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04932

Sep 05, 2018

ManMade Recommended: These are, Without a Doubt, the Best Headphones for Woodworkers

First came the radio. Turn it on, tune in the dial, and hope you'd have something listenable during the quiet moments. Then came the shop stereo, usually an old bookshelf system we didn't mind getting covered in sawdust. But for the last ten years or so, it's been all about the personal audio player...and for most of us, that means our smartphone. Why blast the tunes throughout a space,  keeping up with loud machines and bugging those around us when you can have literally anything you want playing through your own set of earbuds?

best noise canceling headphones

Whether you opt for music, podcasts, audiobooks, or digital radio, most DIYers and woodworkers have a set of earbuds plugged in during most parts of a project. The problem? If you use power tools, you still need to wear hearing protection to 1) take care of your ears and reduce loud exposure to noise and 2) hear your audio over the roar of the motors. 

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03801

Aug 31, 2018

5 Easy Ways to Improve Your Inner DIYer

created at: 08/11/2015

When you're new to the world of DIY, starting even the smallest of projects can be a daunting task. How much money will it cost me? How much time will I waste? Do I even know what I'm doing? Questions like these can easily deflate a well planned weekend of hard work when you're not comfortable with yourself and your abilities. 

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04917

Aug 17, 2018

How to Enlarge a Hole in Wood without Ruining Your Project

how to enlarge a hole

To the non-DIYer, dedicating an entire blog post to this process may seem like overkill. But anyone who wields their cordless drill on the regular can attest: the issue of making an existing hole larger comes up all. the. time. Whether repairing something around the house, replacing a part or piece of hardware, or just because you didn't quite get it right the first time, any maker, woodworker, or generally handy person knows how frequently one needs to enlarge a hole, and how surprisingly difficult it can be to pull off. 

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04912

Aug 14, 2018

ManMade Recommended: This is, Hands Down, the Best Dust Mask for Woodworking

best dust mask woodworking

Hopefully, you're already a committed safety glass wearer. Grabbing a pair for even the simplest drilling/driving task is good practice, and a part of your DIY routine. Even better, if you use power tools, you're also protecting your hearing from those roaring 85-90 dB motors.

Last in that great triumvirate, and perhaps the most often overlooked, is protection for your respiratory system. Too many of us don't wear a dust mask, respirator, or sealed face shield when working on projects for one simple reason: they are extremely uncomfortable, a total hassle, and more irritating than your second cousin's toddler at the Thanksgiving table

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04656

Jul 10, 2018

No Vise, No Workbench, No Problem: How to Hold Your Woodworking with a Simple Wooden Batten

I'm a lucky guy. My family has allowed me to dedicate half our basement into a dedicated shop space, complete with a custom woodworking bench and a growing collection of tools. It's bright, clean (at least right now), and I'm slowly turning it into a functional workspace that will allow me to be as productive as possible. 

But it took me a long time to get here. For nearly fifteen years, I worked out of dining rooms and back porches and portions of the garage, lugging my tools around in plastic totes and home center toolboxes, setting up shop on the washing machine, folding tables, and 1/2" plywood scraps screwed to 2x4s.

And, in the early days, it was that lack of a proper workbench that prevented me from thinking I could could use hand tools. Without a vise and hold downs, how could I safely secure my work for handplaning, chiseling, or sawing?The answer: a batten, which will take you 5 minutes to make and turns any flat surface into a work bench. Let's make one!   

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04875

Jun 27, 2018

Finishing Up a Storage Corner in the ManMade Workshop

My wife is out of town this week.

When I'm home alone, I find myself more willing to work late into the evening with projects and activities, because I know I'm not missing out on important family time. When solo, I'd much rather stay out on a long bike ride or keep progressing on a woodworking project until bedtime than just sit by myself on the sofa.

So, such was the case when I found myself with a free evening. I didn't get started until 6:00pm or so, but knowing I had nowhere else to be and plenty of leftovers in the fridge, I set out to complete some shop storage projects for the wall just to the right of my bench. I'd been saving those blank spaces for nearly a year (you can find the clamp rack tutorials here, here, and here), reserving them for a special set of Woodpeckers straight edges and squares. These things are machined to extremely low tolerances, making them crazy straight and square, so making a secure place to store them helps them to stay precise. Plus, the red color matches the handles and jaws of my Bessey clamps, so combining the two was a total no brainer.    

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04860

Jun 07, 2018

How to: Make a Chisel Holder Rack in Under an Hour

Chisels are probably the simplest of all woodworking tools, yet versatile enough that you'll likely use them on every project. To maintain the best cutting edge, they should be cared for and sharpened regularly: ground, honed, and polished until there's a razor fine edge that cleanly slices through the wood fibers. 

So, why have mine been just sitting in a box for the last year and a half? I actually don't have an excuse. I mean, lack of proper storage is the answer, but why I haven't done anything about it since I finished my workshop build in late 2016... I really can't justify it.

So, over the weekend, I decided to do something about it, and built a simple chisel holder and hand tool rack to keep things organized, within reach, and to protect those finely honed edges. The design is adaptable enough that you can make one of any size, and put the whole thing together in under an hour.    

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04814

May 02, 2018

30 Woodworking Accounts You Should Follow on Instagram

I confess, I'm a shop rat. It doesn't matter what craft—shoemaking, blacksmithing, coffee roasting, even those little watch repair caves with the observation window in jewelry stores at the mall—if there are four walls, some tools, and skilled hands, I'm all over it like white on rice in a glass of milk on a paper plate in a snowstorm.

Other than drawing and writing, I've committed to the handicraft of artisan printing, slinging ink in the letterpress and screen printing arena at my main job. But when I can, I soak up other skills on a hobbyist level to round out my skillset, to apply lessons from other disciplines into my chosen craft, and to just have fun making stuff without the pressure of harnessing it to make a living.

Woodworking is one of those pools that I'm just now starting to wade into, and since I have no idea what I'm doing, I love watching the real deal to see how it's really done. To that end, I've curated the following list of my favorite woodworking accounts on Instagram.

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04828

Apr 25, 2018

ManMade Recommended: The Veritas Carpenter's Gauge is $25 Very Well Spent

Among all the items in my shop, the measuring, marking, and layout tools are probably my favorite. Mostly, I love how historic they are: dividers, squares, calipers, rulers, and marking gauges have all been around for centuries, remaining mostly unchanged in their design and intended purpose.  And who doesn't love a clear, crisp, and accurate line to work to?

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04826

Apr 17, 2018

Get a Tax Refund This Year? Here are 9 Things We Think You Should Spend It On

Ideally, the details following your tax return would be rather uneventful. You'd have withheld the exact right amount, and paid the appropriate estimated taxes, and your post-April 15 results would be pretty neutral: the IRS has its money, you have yours, and the two of you can check in again next spring.

Of course, that's never what happens, and Tax Day inevitably goes in the two obvious directions: you still owe more, or you get a refund. If you're a small business owner or freelancer, like me, you nearly always end up on one side of that equation. But, every so often, there are those glorious years that go down in history as that-one-time-you-got-a-tax-refund, and you get an unexpected check with which you may do whatever you like.   

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04780

Apr 16, 2018

Make This: Brazed Aluminum Shop Bookends

Sponsored by Bernzomatic: #FindYourFire

 

We're in the world of paperless resources, so having a collection of actual books is a bit of a forgotten passion. But there's something special about a few key reference manuals, inspirational resources, and good ol' fashioned nostalgia that I just love. Keeping them close at hand but neatly organized can be a bit of a challenge in the home shop. That's where a set of simple bookends can come in handy.   


I wanted to make a set of bookends that stood out but felt at home in the shop. That's why this simple, clean design is such a great fit. A set of squares set me back about $15

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03772

Apr 04, 2018

Not Your Father's Pegboard

created at: 07/21/2015

This is the tool wall in the workshop of Rhode Island furniture maker Hank Gilpin. It places every hand tool used in the shop  - including saws, clamps, scrapers, drill bits, chisels, planes, and measuring tools - within an arm's reach of the shops two main benches.   

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