03482

Apr 19, 2019

# Weekend Project: Make a Wooden Chair from One Board (for \$8!)

At its core, a chair is simply a seat with a back. And while they often have legs and arms and complex joinery for strength, sometimes, a little physics can accomplish the same thing.

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Dec 18, 2018

# How to Easily Calculate Board Feet

The first time you go to the lumberyard can be a little overwhelming if you don’t know what you’re doing.  Even if you think you know what you’re doing, all the different species of lumber, the different dimensions of the lumber, different locations within the lumberyard, etc. can seem daunting for finding the perfect piece for your project.  With just a little bit of simple math, one area where you can be totally confident is calculating the cost of your chosen board.

Most home centers sell lumber by the linear foot, which means that the price of the board is determined by the length of the board. You pay a little extra for the convenience of a home center and you likely aren’t getting the best piece of lumber.  The lumberyard, on the other hand, sells their lumber by the board foot.  A board foot takes into consideration the thickness, width and length of a board.  There are several apps board foot calculator apps to help you figure out how many board feet are in your chosen piece, but all you need to remember is one simple formula and you can calculate board feet anywhere.

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Dec 17, 2018

# The 1-Second Trick to More Accurate Measuring and Marking for Your Woodworking Projects

If you want gap-free joinery and a perfect, long-lasting fit for both strength and aesthetics, precise measuring and marking of parts is essential. But, each step of the process — measuring, transferring marks, and cutting — can introduce tiny little errors of 1/64 or 1/32", which, over the course of a project, can add up significantly. So here's a simple little trick that takes no extra time, but creates much more accurate results.

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Dec 07, 2018

# Holiday How-to: Make DIY Wooden Gift Tags from Scrap...in Under 15 Minutes

Giving gifts? It's the best, right? Not cheap plastic things, and certainly not gift cards. But thoughtful custom - and most of the time handmade gifts - that I know someone will enjoy for years to come. Take a look at our list of 50 gifts for men here, and gifts for women here.

Of course, the gift has to be wrapped in something special as well. So, why would I want to use lame paper gift tags from the discount store after all that work? Here is a simple project to make some name tags that are as thoughtful as the gift.

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Dec 05, 2018

# DIY Gift Idea: Make Your Own Wood-Infused Booze

As far as holiday gifts go, it's hard to beat something to sip. And this year, you can do a little better than swinging by the grocery store and grabbing a bottle of wine.

This wood-infused project only take a tiny bit more work than buying something from the liquor store, but boosts all kinds of flavor benefits and handmade points, turning the spirits into a proper gift.

Make some in bulk for everyone you know, and your holiday shopping is done.

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Dec 03, 2018

# How to Cut a Perfect Circle with a Jigsaw

A quality jigsaw is one of my favorite tools, and a seriously good DIY best buy. Armed with the right blade, you can cut all sorts of materials into nearly any two-dimensional shape you please. And most-importantly, do it safely.

But it's flexibility as a creative tool is also its liability. Like a pencil, it can go in any direction, but in the hands of a human being, those directions will never be without the marks of our innate imperfection. Straight lines can be accomplished with a fence, but a perfect circle. You can't draw one by hand, so don't expect yourself to be able to jigsaw one either.

At least, not without a little help.

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Nov 19, 2018

# How to Make an Heirloom Carving Board

It happens every year. I'll spend a couple days reading old November issues of my favorite cooking magazines and pouring over the food blogs to come up with our Thanksgiving menu. I'll make a plan, shop way ahead of time, and spread my prep work out over the three days prior. Come Thursday, there will be an established timeline, and it will be executed to a T. And when the sides are ready, the turkey will be out of the oven and well rested to keep the juices in. I'll go to carve it, and inevitably, I'll say to myself:

Crap. I forgot that I do not have a work surface on which to properly take this thing apart.

I have cutting boards. Nice, thick, end-grain hard maple butcher blocks that I made myself. But they were designed for chopping vegetables, which are relatively dry, and not carving a turkey, which (if you cook it right) is very, very moist. Those juices will flow, and saturate any number of kitchen towels, and make a huge mess, covering my hands in poultry drippings to the point that I can no longer safely grip the knife and everything goes slippery, sliding (but flavorful) chaos.

It happens every year. I say to myself, "I really ought to make a proper carving board." And this year, I decided it was finally time.

So, here's how to make a diy cutting board yourself. Once you have the materials, it's only 90 minutes of work, and will last for many, many holiday seasons to come.

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Nov 08, 2018

# Shop Skills: How to Clean Your Saw Blades

Maintaining your shop tools starts with keeping those blades sharp and well lubricated. Here's a quick overview on how to tune up your cutting edges.

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Oct 29, 2018

# How to: Make a Set of Custom Wooden Cufflinks

For most men, cufflinks are one of those accessories that are seldomly used, but when you need 'em, you need 'em.  You can buy custom cufflinks from anywhere between  \$20 to hundreds of dollars…or, you can make your own masculine, custom cufflinks for \$5.  This is an incredibly simple project that took about 25 minutes to make and, if I may say so myself, they look pretty great.

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Oct 26, 2018

# How to Restore a Vintage Chisel

Unless you're a millionaire, I always recommend going with used hand tools when getting started in woodworking. (Though, full disclosure, no millionaires have yet to ask my advice.) Vintage tools are plentiful, much less expensive, and depending on their age, usually a better, longer-lasting tool than you can buy at your local big box store. And the best part? Antique tools are more likely to be made in the USA or Europe, where they've been crafted from higher quality steels than modern tools from the home improvement center.

Over the weekend, I found this nice, broad 1 1/2" chisel at a favorite antique mall, with a mere \$7.50 on the price tag hanging from the handle. It was in mostly great condition. The top and back had been coarsely ground a few times, and the bevel wasn't square to the sides, but the steel was in beautiful shape and the handle looks like it's never been pounded on.

04808

Oct 19, 2018

# 11 Tools to Take Your Woodworking Projects from Hammer & Nails to Fit & Finished

Most of us get into woodworking from a practical point of view: we need to work on something around the house, so we head to the home center and get tools to break down dimensional lumber and bang it back together. So you upgrade from a circular saw to a compound miter saw, and maybe even get yourself a pocket hole jig so you can hide your hardware from sight.

And then, as it inevitably happens, something changes in your point of view. You're now longer just doing "home improvement" or "building things"... you're now: a woodworker.

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Oct 18, 2018

# How to Drill, Saw, Plane, or Do Almost Anything Straighter

Stationary power tools are often the most full-proof way to do a job. They're anchored to the floor or bench, and come with flat tables and fence systems so you can guarantee your cuts, holes, and other bits of shaping are square and straight.

But, besides being expensive, they're not always the right tool for the job. So, instead we turn to handheld tools, both electric and manual, to get things done. And therein lies the rub - human beings are not machines. Try as we might, we often can't do something with our hands as straight or square as a large stationary tool.

Besides using guides and other accuracy aids, there's a super simple and easy trick you can add to your mental toolbox to help guide the tool to do its best.

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Oct 18, 2018

# ManMade Giveaway: Win a Pair of ISOTunes PRO Headphones, the Best Earbuds for Makers and DIYers

A few weeks ago, I declared ISOTunes the best headphones for woodworkers and DIYers. They include both audio drivers for sound and 27 dB of OHSA-compliant hearing protection from machine noises in the same package, and after spending all summer testing them out in real world situations, I can't think of a better investment to improve your shop time.

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Oct 16, 2018

# How to Make an Awesome Meat and Cheese Board for Fall

You want your meat board to be a statement of your ambition. Not as a cook, but as an eater. If you can avoid it, don't just let this be a venue for a dinner plate. You want a board that seems deliberate and larger than life. Wood is good. But so is slate or stone or anything smooth and safe for food. In this moment, when you are putting together a board, you are not a chef, nor even a cook. You are an artist in front of a fresh canvas, but your paints are going to be the foods that you most love.

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Oct 16, 2018

# Fact: This Early 20th Century Swedish Tool Chest is Super Cool

Get ready to grab a bucket for all that drool...

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Oct 15, 2018

# How to Make Decent Coffee in the Wilderness

Etymology often helps shape thought: when you're aware of a word's origins, you're in touch with the full context of the words that filter your inclinations. For example, did you know that wilderness comes from the Old English for "wild deer"?

Think about that for a moment: it's a place filled with animals unaccustomed to human contact, where humans have minimized their prints on the world. So when we go out to the wilderness, we're immersing ourselves in the beauty of nature, we're adventuring outside of civilization, and we're escaping from the creature comforts that can dull our sense of connection to the cosmos.

Well... maybe not 100% escape. Because while I love taking a break, I've never been interested in taking vacation from a good cup of coffee. If you're the same, read on for how we at ManMade make decent coffee in the wilderness, and our choices for a great camping coffee maker.

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Oct 11, 2018

# How to Divide Any Board into Equal Parts without Fractions or Complicated Math

If you do woodworking and DIYing in inches, a solid understanding of fractions is essential. Being able to calculate that half of 4 1/4" is 2 1/8", or that 1 1/2 + 1 3/16 = 2 11/16" is basic shop math that will keep your projects moving quickly.

But often, bringing fractions into the process is, well, completely unnecessary. Let's say you have a board that you'd like to divide into equal parts. You could measure it, then bust out a pencil, paper, and the calculator app, and eventually have to Google a decimal-to-fraction converter to figure out the size of each section. Then, you'd have to find that crazy number on your ruler, and carefully add the units together to mark out your parts. Or... you could just do this.

04951

Oct 05, 2018

# How to Sharpen and Care For Your Axe

Fall means many things. Most important among them: firewood season. Whether building a campfire in a stone ring for cooking, heating your space via a woodstove, or just setting your indoor fireplace ablaze for some warmth, these next six months are all about the cheer that can only come from the presence of an open flame.
So, as we settle into the new half of the year, let's take a moment to address humankind's most primitive tool: the axe. Whether your splitting whole tree rounds, dividing logs into kindling, or getting creative with woodcarving, the process is simple, and only needs to happen once a year for the average non-lumberjack. Here's how to sharpen an axe.

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Oct 04, 2018

# 11 Surprisingly Good Finds You Should Buy at Harbor Freight (and 8 You Never Should)

There are a few adages with which I can start this post. "You get what you pay for." "Some things are too good to be true." Yes, it would be awesome if there were a store in every town that sold solid, dependable tools at bargain prices. When you're just getting started, a place to fully outfit your shop on the cheap would be an amazing gift. I get it. I've been there.

But anyone who knows about Harbor Freight also knows about the reputation of the products it stocks: namely, that the quality is rather unreliable. Today, as I was discussing this post with my friend and colleague, M.E., her immediate response was, "There was one in the same plaza as my old job, so whenever we needed anything, we got it there. And ultimately whatever we bought, broke five days later. That place is the Dollar Store of the home improvement world."

And that's the trick: Harbor Freight stocks items that are designed to be sold, not to be used. I'm not saying their business model is dishonest or nefarious. Nor am I a tool snob with an unlimited budget. I'm only interested in spending as much money as necessary to get the job done. I know what its like to have your aspirations be bigger than your budget. But buying things that don't work, no matter how much they cost, is not saving money. The majority of products there simply will not stand up to repeated use, nor give the you the results you're after. When it comes to their sell-line of "Quality Tools, Lowest Prices"... well, one of them is true.

Except...

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Oct 01, 2018

# Stop Marring Your Wood: How to Make Leather Holdfast Pads for Woodworking

I'm a huge fan of having a few rows of dog holes in my workbench top. And, more than anything else, I use them to secure a holdfast - an ancient and genius piece of design that secures your work to the work surface with a simple tap from a hammer or mallet. When your ready to release it, just hit the back and it's free. Seriously - it's ten times fast than clamping, and you can fasten your work anywhere across the bench top. Brilliant.

To speed up the process even more, I wanted to come up with a permanent way to protect the wood from the force of the steel being banged into it. You can use a hardwood scrap between the holdfast and the workpiece, but I figured there's reason to spend twenty minutes once and protect my work forever. No digging around for scraps required.