04953

Sep 17, 2020

How to Divide Any Board into Equal Parts without Fractions or Complicated Math

If you do woodworking and DIYing in inches, a solid understanding of fractions is essential. Being able to calculate that half of 4 1/4" is 2 1/8", or that 1 1/2 + 1 3/16 = 2 11/16" is basic shop math that will keep your projects moving quickly.

But often, bringing fractions into the process is, well, completely unnecessary. Let's say you have a board that you'd like to divide into equal parts. You could measure it, then bust out a pencil, paper, and the calculator app, and eventually have to Google a decimal-to-fraction converter to figure out the size of each section. Then, you'd have to find that crazy number on your ruler, and carefully add the units together to mark out your parts. Or... you could just do this.    

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Sep 09, 2020

7 Common Mistakes to Avoid Whenever You Use a Random-Orbit Sander

Random orbital sander mistakes - common errors and solutions

The random orbital sander is one of the first tools any maker or DIYer should own. In fact, I can't think of another powered tool that I use more, on nearly every project involving wood. The design is simple, and right there in the name - they move, in a random circular pattern, to sand wood.

A huge improvement over its predecessor, the pad or orbit sander, these guys use special shaped sandpaper disc to get your project smooth fast and with minimum swirl marks. Well, at least faster than sanding by hand, and with much less energy. But with great power comes great...opportunity to mess things up. These wondertools work, but there are

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04944

Sep 03, 2020

Everything You Need to Know Before You Build Your First Workbench

One of the great conundrums of woodworking is this simple fact: you need a workbench to build a workbench. 

In fact, in order to build a proper workholding system replete with vises, rock-solid joinery, and a sturdy wood top, you also need a complete shop full of power tools to mill the wood to size, a fleet of clamps to laminate the top, and tons of experience to know how to use all that stuff in the first place. And to build it from hard maple or other appropriate wood, it'll cost at least $700 for the lumber alone.

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Sep 02, 2020

Fixing Up a Vintage Workmate Portable Workbench

workmate workbench

I am grateful to have a dedicated workshop in our basement. It's a great place to both work on projects, and store tools and materials. And while my shop time is super important, there are a few things even more precious to me. Like my family.

So, I'm interested in learning more about some smaller wood projects that I can do in the evenings during family time. Projects like carving, whittling, and other non-furniture making projects that I can do while we watch a movie or reading time in the common areas.

So, I hit up Craigslist, and found this older model Workmate for a mere $10. And, in an afternoon, I turned it into a portable space to get creative and start making some chips... no noise or sawdust required.

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Sep 01, 2020

Inspiring Read: Boat Building with Merchant and Makers

Building a BoatI've wanted to build a boat ever since I sunk my small dingy on the Trinity Lake as a kid. Once I have the space, I will fashion a sea-worthy vessel and take it out to brave the ocean, or at least a sizeable pond.  

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04956

Aug 31, 2020

How to Drill, Saw, Plane, or Do Almost Anything Straighter

Stationary power tools are often the most full-proof way to do a job. They're anchored to the floor or bench, and come with flat tables and fence systems so you can guarantee your cuts, holes, and other bits of shaping are square and straight.

But, besides being expensive, they're not always the right tool for the job. So, instead we turn to handheld tools, both electric and manual, to get things done. And therein lies the rub - human beings are not machines. Try as we might, we often can't do something with our hands as straight or square as a large stationary tool. 

Besides using guides and other accuracy aids, there's a super simple and easy trick you can add to your mental toolbox to help guide the tool to do its best.    

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Aug 04, 2020

How to Enlarge a Hole in Wood without Ruining Your Project

how to enlarge a hole

To the non-DIYer, dedicating an entire blog post to this process may seem like overkill. But anyone who wields their cordless drill on the regular can attest: the issue of making an existing hole larger comes up all. the. time. Whether repairing something around the house, replacing a part or piece of hardware, or just because you didn't quite get it right the first time, any maker, woodworker, or generally handy person knows how frequently one needs to enlarge a hole, and how surprisingly difficult it can be to pull off. 

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04935

Jul 31, 2020

How to Find the Center of Any and Every Circle

 how to find the center of a circle

Often, when it comes to DIY projects, we create our own circles by starting from a center point. Whether a compass, string guide, or specialized cutting jig, a circle emerges from our pencils or saws precisely because we've created an established and consistent distance from a single origin. 

But, what happens when the shape already exists, and you need to know how to find the center of a circle? You can do it in less than a minute without any specialized math, memorizing a formula, or even knowing what pi is.    

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Jul 25, 2020

How to: Hack an Old Cigar Box Into a Vintage-Inspired DIY Charging Station

DIY charging station

I got this idea soon after some friends visited and forgot their charger cords for their phones. Since I had my own to use overnight, we had to fish around for other solutions. One day, in my shop I was reflecting on this dilemma when I remembered there were these new USB wall sockets that would be perfect to turn into a portable DIY charging station whenever I need it. 

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Jul 08, 2020

Five Ways to Use a Speed Square

speed square uses

If you're doing any kind of DIY or construction work, there are a handful of absolutely essential tools you need in your belt: hammer, tape measure, level, to name just a few. Batting cleanup in this list is the humble speed square. Easy to use, inexpensive, light and portable, made of one piece of metal so it won't become untrue if dropped. And most importantly: multifunctional.

How many functions, you ask?  Read on for ManMade's five top ways to use a speed square!

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Jul 03, 2020

Weekend Project: How to Make a Floating Wood Slab Bedside Table

Nothing beats a big old chunk of wood. Fine joinery and glue-ups are great, but I'll take a solid slab any day. Sometimes, it's nice to be in awe of craftsmanship. But sometimes, it's nice to just be in awe of nature.   

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04918

Jul 01, 2020

How to: Easy Wooden Mountain Wall Art

Cover photo

Several months ago, I moved offices at my job. I threw up a couple pictures of the family and brought all my documents into my new space. And that's how it's been since. Fast forward six month,s and my walls are still barren.  I travel a little bit for work and I spend a lot of time at my client’s offices, so I don’t always notice how empty the walls look.  Finally, my office administrator walked into my office and told me that it was time to hang something up to make my office look a little more personable. 

Most of the people in my office have artwork that was bought online or a stock photo of a beautiful scenery, but that’s not really my style. I wasn’t sure what I wanted, but I knew I wanted to build it myself and make it unique.  So, I searched Pinterest and finally found something that I thought had a nice professional but masculine look that fit my style. 

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Jun 19, 2020

My Total DIY Mudroom Remodel + Makeover

Most people refer to the “heart of the home” as the kitchen, and for good reason. However, the first thing you see when you walk into my house is the mudroom, and its honestly the space that gets the most action.  We moved into our house about fifteen months ago, and ever since we first walked through the house, I wanted to make the mudroom/laundry room more functional.  Not only did I want to add more storage, I wanted the room to be an area that I was proud to welcome people into when showing them our home.

my mudroom, the before

 

As you can see, before I started the project our mudroom worked on many levels but it was very boring and it seemed to get cluttered easily. After completing some other more important projects on our home during the first year, I knew this summer was the time to tackle this space. 

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Jun 18, 2020

How to Build a Canoe in 72 Hours

This project began, as it were, with a "crazy idea" - the possibility of canoe travel without taking a canoe with you. Of building one upon arriving in a new place or country, paddling it, then leaving it there upon departure. 

And...?  It worked.    

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Jun 15, 2020

How to: Make a Chisel Holder Rack in Under an Hour

Chisels are probably the simplest of all woodworking tools, yet versatile enough that you'll likely use them on every project. To maintain the best cutting edge, they should be cared for and sharpened regularly: ground, honed, and polished until there's a razor fine edge that cleanly slices through the wood fibers. 

So, why have mine been just sitting in a box for the last year and a half? I actually don't have an excuse. I mean, lack of proper storage is the answer, but why I haven't done anything about it since I finished my workshop build in late 2016... I really can't justify it.

So, over the weekend, I decided to do something about it, and built a simple chisel holder and hand tool rack to keep things organized, within reach, and to protect those finely honed edges. The design is adaptable enough that you can make one of any size, and put the whole thing together in under an hour.    

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Jun 01, 2020

For Better Tasting Grilled Foods, Try the Dual Fuel Technique

Among the true believers, there's a fair consensus that when it comes to grilling: charcoal simply tastes better than propane. No disrespect to the gas grill; it can turn out great results. But when the true taste of summer is the priority, nothing can beat the smoky, open-flame flavor of food grilled over hardwood coals.

Well, except for food cooked over an actual hardwood fire, with coals freshly made from whole logs that you just ember-ed down yourself. This is easy enough to do in a backyard firepit, or even in the same kettle grill you likely use with your charcoal.   

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May 05, 2020

How to Build a Floating Shelf for Less Than $10

Completed floating shelves

Floating shelves can be built in a myriad of different ways and with any lumber you can get your hands on, but if you’re buying blind shelf supports for each shelf, the amount of money spent can add up quickly.  Enter: this inexpensive and rustic option for building floating shelves will materials you likely have on hand in your shop. This is a relatively simple project and it can be completed in an afternoon for less than $10 in materials. There are three simple parts of the process to making these floating shelves.   

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Apr 03, 2020

Weekend Aftenoon Project: How to Make a DIY Clothesline

This just in: there's a giant ball of fire up in the sky, and it's really hot. 

When it's 80 degrees and sunny, I have a hard time finding a good reason not to harness that free energy, instead of pulling in electricity from the burning fuel at my local power station (in my case, I think it's the nuclear plant just south of Raleigh) all to just dry some clothes.

A clothesline is a fantastic supplement to your laundry routine, so if you're like me and you've been putting off building one, here's a simple plan you can follow on a single Saturday—a shopping trip in the morning, a building session the afternoon.

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Mar 13, 2020

Weekend Project: Make a Wooden Chair from One Board (for $8!)

At its core, a chair is simply a seat with a back. And while they often have legs and arms and complex joinery for strength, sometimes, a little physics can accomplish the same thing.    

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Nov 29, 2019

DIY Gift Idea: Make Your Own Wood-Infused Booze

As far as holiday gifts go, it's hard to beat something to sip. And this year, you can do a little better than swinging by the grocery store and grabbing a bottle of wine. 

This wood-infused project only take a tiny bit more work than buying something from the liquor store, but boosts all kinds of flavor benefits and handmade points, turning the spirits into a proper gift. 

Make some in bulk for everyone you know, and your holiday shopping is done.    

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