Look, I love making furniture. I love sourcing the materials, planning out parts, and executing the joinery. But lately, I find myself increasingly drawn to the "other" things you can do with wood. What are the smaller, craft level projects that show off the beauty of working with natural materials, but can be completed in a weekend, or even a single sitting?
Joining wood can be as much art as it is skill, and beautiful joinery really defines a piece of furniture. But for the times when you just need to quickly join a few pieces of wood securely, try using pocket-hole made with a Kreg Jig tool.
A few years ago, I picked up a small single-hole Kreg Jig for drilling pocketholes. It was simple, easy to use, and produced a nice strong joint that made completing projects much faster. Since then, I've used that small jig for at least a dozen projects, from end tables to shop-made cabinet doors and it's dependably provided a fast joint that holds up well over time.
The way a pocket hole
Okay, friends. This is one of my all-time favorite DIY hacks. I learned it more than fifteen years ago from a book I got from the library, and committed it to memory. I only need it about once or twice a year, but it works every. single. time. I'm always super grateful to have it on hand, and so today, I'm sharing so you too can stop busting your hand and banging your knuckles every time you need to install a hook somewhere.
At this point in the season, the big gifts have already been decided. And if you're on your game, they're boxed, wrapped, and under the tree. But this week is all about the little bits: the practical things, the accessories, and the stocking stuffers. If you or someone on your list is a maker, DIYer, woodworker, tinkerer, or just a general creative type who likes to build and fix things, here's our list of quality stocking stuffers that are just as good as whatever's in that huge box with the bow on it.
Earlier this week, I was asked to be interviewed about getting started in making things, and the conversation turned towards the best tools for the money. The guy asked me what I think the best thing to invest in, and we naturally discussed how, once you have all the tools you need, you tend to think the things that support your workflow are more important that the cool-looking trappings of the woodworker. Like, how my favorite power tool is actually my two horsepower dust collector on its own circuit, because that's the machine I use on every single process. Or how I'd rather have an inexpensive Japanese dozuki saw and a really nice mechanical pencil and Starrett combination square vs. low grade measuring and marking tools and a fancy dovetail saw. (Though, to be fair, I do have both.)
But, it got me thinking about the truly best value in woodworking, the craft process, etc. Like what's something that's entirely inexpensive yet you use on every single project?
Plywood is awesome. It's affordable, easy to work, and, when used properly, looks great.
Plywood also brings its share of headaches, specifically, tearout: the rough, jagged edges that result from cutting through the thin veneers. It's frustrating, and it looks absolutely terrible. Any woodworker who's ever used it can speak its woes, which can ruin an otherwise high-quality project.
But my friends, it doesn't have to be that way. Whether you're building a simple shop project or a full fleet of custom kitchen cabinets, you, too, can virtually eliminate tearout.
Let's make some crosscuts.
Editor's note: From time to time, we like to feature the voices of ManMade readers on the site. We love hearing what you're up to, what you're making, and how you stay creative. When ManMade reader Scott Huntington wrote in share his love of classic cars and the work that goes into restoring them, I asked him to share his experience.
Sure, every once in a while, you choose to intentionally drill a hole at a specific angle. Perhaps your compound joinery demands it, or you're going for a stylish, contemporary look on a project.
But most of the holes we drill — I'd hazard to say a good 99% of them — are intended to be drilled straight on, perfectly perpendicular to the surface. You can do this precisely with a drill press, but many makers don't have one, and they require specific set up and work that's small enough to be placed on the table.
So that leaves the cordless drill. A tool that, when balanced on the tip of a drill bit, can be easily canted and slanted off square in every single direction, especially when you're putting force behind it.
But! The task is not impossible. Yes, DIYers, you can drill a perfect 90° hole with a cordless drill. Here's how it's done.
In this edition of the ManMade Essential Toolbox, we're looking at the speed square, a simple carpentry tool that does more that you might think.
I love a tool whose common name indicates its purpose. Oh, what's a screwdriver do? A citrus squeezer? How about a box cutter? The function is all right there in the name.
In many ways, a speed square falls right into the category. It tells helps you determine "square" – that is, when one edge or line is exactly 90° to another – and it helps you do it quickly. Done. Right? Wrong.
Sharpening a blade at home - whether a pocket knife, a chisel, a kitchen knife, a hand plane blade, a pair of scissors - is a relatively simple process. In theory. In practice, it can be a bit difficult, since the essence of sharpening a blade is less about the ability to remove material and create/straighten a new edge. Rather - the trick is removing that material at the right angle to create the bevel that makes up a blade's sharp edge.
Happy Monday, ManMakers! Today, I'm super excited to share an exclusive project with you. It's an excerpt from the new book Build Stuff with Wood, which is all about making cool woodworking projects with the most basic of tools.
The book is written by Asa Christiana, the former editor of Fine Woodworking magazine, and, I'm proud to say, a close friend of mine and all-around good guy. It features a variety of everyday objects you can make armed only with a cordless drill, a circular saw, and a jigsaw, plus a small palm router on one or two. There's a section on setting up a workspace, building a basic tool kit, and how to get great furniture-quality results from construction-grade tools. (Plus, a nice section on shop safety featuring a few photos of yours truly.) Plus, the intro is written by Nick Offerman, so...enough said!
Bikes have moving parts...it's precisely what they're designed to do. And things with moving parts need maintenance to keep them moving smoothly. And since a bike's very design is to move forward as its parts move, you either need to a) get your bikes wheels off the ground while maintaining access to gear shifts and break levers and b) grow two more arms and hands.
Earlier this year, I agreed to complete a woodworking project for my wife. Actually, I offered and volunteered myself to do it. She has a particular storage need in her office, and because of the weird layout, access issues, scale, etc, it's not something that exists anywhere. It has to be custom built, and installed in the space.
The truth is, I've been avoiding it. It's a big project, and it was easy to move to the bottom of the project list when it was the height of summer. We had houseguests coming in and out of our home, and the days were long and full of activity.
But now, that season is over, and it's time to start building. I realized this week why I've been putting it off: I'm afraid. It's beyond my skill level, and requires a lot of moving parts that need to line up, just so. In any other situation, this wouldn't be something I'd agree to do, because it's too big of a leap; I need to learn to do too many new skills inside the same project.
Have you ever had to cook dinner at a friend's kitchen only to find out they don't even own a cutting board? Not only have I had that happen for me, I've noticed this kind of thing happening in my friend's workshops. It's easy to get caught up in making things and overlook some essential tools that can really help you get things done right. I thought I'd share a few tools I use almost every time I work on a new project. Some of these are almost laughable, but I guarantee some of you are going to read through these 6 tools and think to yourself, "Oh yeah, I need one of those."
For the last couple of years, I've been mostly set on woodworking tools. I've been collecting my large, stationary machines for nearly ten years now, and although I do plan to upgrade a few of them, I've been able to accomplish most of what I've set out to do with a little creativity and patience.
The one standard machine that's been missing from my shop is: the jointer. I knew I didn't want to buy a tiny benchtop machine, or even a too-small 6" model. I told myself I'd wait until I was in my "forever" shop, then get the machine I wanted; one I could use for the rest of my life.
Once we bought our house last year, I started a Craigslist alert, and painfully watched every listing from ubiqituous Harbor Freight tools to overpriced secondhand things from people who have no idea that what things are actually worth.
Over the last eighteen months, only a few 8" models even came up for sale. The woodworking community in my town snatched them up as soon as they were listed, and so I waited. And waited.
And then - enter this Delta DJ20. Built in the 80s when machines were machines. Complete with parallelogram beds, dead flat and coplaner tables, and an awesome fence, this was being offered at less than the price than the new Grizzly it's based on, plus no shipping, no assembly or degreasing, and it came with a mobile base.
I made my offer, went to check it out, and - boom! - I'm now the owner of a vintage 8" Delta jointer.
When it comes to sanding, the rules are simple. When you're dealing with curves and soft edges, you can use the contours of your hand to back up the sandpaper and naturally mimic the shape. But when it comes to flat surface: never sand without a sanding block. This keeps the paper flat, which means your final project will also stay flat.
I was in the bad habit of cutting a new one every time I went to finish a project, which sometimes meant I went against my best judgment and ignored the sanding block rule when working on flat panels and tabletops. (I know, I know.) So, I decided to spend an hour and whip up a block I'd be excited to
Earlier this week, for the Fourth of July holiday, some friends and I decided to try our hands at roasting a whole pig. We were cooking for 60-80 people, and wanted to do something more special than hamburgers and hot dogs, and figured: well, if we're going to try it, now is as good of a time as any.
We wanted to go with a Southern United States-style "pig picking," meaning lots of wood smoke, and cooking over low and slow temperatures. In order to get the whole animal ready to eat with such a gentle heat, we needed to start the night before. And that's where this story begins.
I've heard it said that minimalism isn't really about "getting rid of stuff", it's about refining it down to the "right stuff". I'm halfway through a 30-day shop purge and I have a few lessons learned, a few personal reflections, and a lot more space.
ManMade Essential Toolbox: The Best Combination Square for Woodworking... and Why You Definitely Need One
The best combination square will quickly become essential in your shop. ManMade is sharing our picks for the essential tools we think every creative guy and DIYer needs. We've selected useful, long-lasting tools to help you accomplish a variety of projects, solve problems, and live a hands-on lifestyle that allows you to interact with and make the things you use every day.
The saying goes, "Measure twice, cut once." So does that mean that the layout and setup process is twice as important as the sizing and milling? Absolutely. In fact, it may be more like three or four more times. Any person who's completed a full-on woodworking
A functioning clamp rack. Every shop's gotta have one. "But, wait!" You say. "Isn't the easiest way to hold clamps just some 2x4s bolted to the walls, and maybe some holes and plumbing pipe inserted to hang the clamps on?" Yeah, perhaps. But, while that works if you have a ton of space, it's not the most efficient way to store clamps in a small shop. And I think of that as more of a "clamp hanging spot" than a proper organization system. Plus, if you already know about that trick, you certainly don't need me to give you a how-to.
Instead, I present this clamp rack design: infinitely adaptable to any scale, and able to hold almost any type of clamp. You can build the whole thing with some scrap plywood, a jigsaw, and drill, and make one - no matter the size - in well under an hour.