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May 28, 2019

How to Make a Notebook in Under a Minute

I've been keeping notebooks, sketchbooks, and journals pretty much as far back as kindergarten and with daily regularity since my late teens. I've got notebooks for important purposes—a hardcover 5 x 8.25" Moleskine notebook for my bullet journal planner, a big journal for freewriting answers to tough questions when I'm looking for insight, several sizes of notebooks for personal study and random thoughts, a notebook for haiku, and several practice sketchbooks. Notebooks are so commonplace in my life that honestly, I'm more likely to leave my left foot at home.

Occasionally, though, I like to shake the dust off of my mind for a fresh perspective by changing my writing context. This is when I most often turn a tiny notebook that takes a single sheet of paper, one minute, and no tools to make but my hands. Read on for instructions!

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May 20, 2019

How to: Fix Your Shoelace Tips & Repair Frayed Laces

You know the phenomenon. No matter how hard your try, eventually, the little plastic tip on the end of your shoelaces (the official term is "aglet") will get crunched up, and slowly, you find yourself with a set of frayed laces. You could do the classic trick of burning the ends with a match to seize the fibers, but that's a temporary solution, and eventually, you'll end up exactly where you started.

Shoelaces are, of course, replaceable, and if you simply need a white or black pair for sneakers, or perhaps the classic golden variagated laces often found in leather workboots, you can switch them out if you like. But, so many pairs of shoes rely on the complement and/or contrast of the laces as a design element, and so often, you can't find a replacement.

So, instead, let's figure out how to fix shoelaces so they stay compact, useable, and fray-free.

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Apr 26, 2019

Ten Great Uses for a Handkerchief...Other Than Blowing Your Nose

A few years ago I was driving to a lunch meeting with a publisher for a book project and the conversation turned to old stuff making a comeback. I took her by surprise when I mentioned handkerchiefs, and even more so when I produced one from my back pocket. I had never really thought much of it, because carrying handkerchiefs is my way of classing up a serious problem with allergies, where my sinuses go DEFCON 1 and launch sneezing attacks at a moment's notice. (Like my man Sneezy says... "When you gotta, you gotta.") 

But I'm not the only one looking to supplement tissues with fabric. The resurgence of handkerchiefs is part of the larger picture of kids born in the 80's reaching back into Grandpa's closet and workshop for a feeling of concreteness and authenticity. Regardless of your position on reaching for retro, I'd argue that the handkerchief, far from being a relic relegated to nostalgic millennials, is a useful tool... and not just for catching sneezes.

Here's a list of some of the things you can use handkerchiefs for in your everyday life.

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Dec 17, 2018

The 1-Second Trick to More Accurate Measuring and Marking for Your Woodworking Projects

If you want gap-free joinery and a perfect, long-lasting fit for both strength and aesthetics, precise measuring and marking of parts is essential. But, each step of the process — measuring, transferring marks, and cutting — can introduce tiny little errors of 1/64 or 1/32", which, over the course of a project, can add up significantly. So here's a simple little trick that takes no extra time, but creates much more accurate results.    

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Dec 10, 2018

How to Make a Custom Copper Pipe Lamp

Copper pipe lamp DIY instructions

I love using the internet to find inspiration, design ideas, and cool materials for my next big project. But, I still think there's a lot of value in a simple, compact physical volume to invite both new makers and folks looking to step up their game into growing their craftsmanship.

So, I want to recommend to you a new book Handmade: A Hands-On Guide. It's a primer full of beginner and intermediate level projects from all across the makersphere, many of which are provided by some of your favorite bloggers, YouTubers, and online content creators. (Including, full disclosure, yours truly.) It's written by my friend and colleague Asa

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Dec 03, 2018

How to Cut a Perfect Circle with a Jigsaw

A quality jigsaw is one of my favorite tools, and a seriously good DIY best buy. Armed with the right blade, you can cut all sorts of materials into nearly any two-dimensional shape you please. And most-importantly, do it safely. 

But it's flexibility as a creative tool is also its liability. Like a pencil, it can go in any direction, but in the hands of a human being, those directions will never be without the marks of our innate imperfection. Straight lines can be accomplished with a fence, but a perfect circle. You can't draw one by hand, so don't expect yourself to be able to jigsaw one either. 

At least, not without a little help.    

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Nov 18, 2018

How to Install and Mount a Vise without Drilling Holes in Your Workbench

My first "workbench" was a simple table-style surface. 2x4 legs, 1/2" plywood top, held together with black drywall screws. I built it in my first apartment when I was twenty-two, with my first (and only) power tools: a circular saw and a drill. 

In the back left corner, I mounted a shiny, new, bright blue Irwin swiveling bench vise. It was awesome to have it there when I needed it - holding metal stock and angle iron for cutting, helping me bend rod and pipe, even keeping dowels and small wood parts in place while working on them. Unfortunately, these activities constituted a very small amount of the projects I was doing, and mostly, the vise just got in the way during the other 97% percent of tasks.

So, for the past few years, that vise has just been in a storage crate, and I get it out and try to hold it in place when I need it. Which, in case you can't guess, does not work. Ever. So, I wanted to come up with a solution that would allow me to install a machinist's style swiveling benchtop vise, without having to permanently install it, or drill holes in my benchtop and have to thread and tighten nuts and bolts every time I use it.    

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Sep 06, 2018

How to: Make a Beer Can Camping Stove

For my money, this is the best time of year to spend a few nights outdoors. The bugs have died down, but the weather is still sunny and dry. The days are  warm, but the nights are cool enough that you can snuggle down into your sleeping bag and not sweat it out in a roasting hot tent.

Perhaps you'd like to try a few nights backpacking or minimalist base camping, but you don't want to invest a ton of cash on the gear to make it happen. #Understood, friend. 

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Jul 10, 2018

No Vise, No Workbench, No Problem: How to Hold Your Woodworking with a Simple Wooden Batten

I'm a lucky guy. My family has allowed me to dedicate half our basement into a dedicated shop space, complete with a custom woodworking bench and a growing collection of tools. It's bright, clean (at least right now), and I'm slowly turning it into a functional workspace that will allow me to be as productive as possible. 

But it took me a long time to get here. For nearly fifteen years, I worked out of dining rooms and back porches and portions of the garage, lugging my tools around in plastic totes and home center toolboxes, setting up shop on the washing machine, folding tables, and 1/2" plywood scraps screwed to 2x4s.

And, in the early days, it was that lack of a proper workbench that prevented me from thinking I could could use hand tools. Without a vise and hold downs, how could I safely secure my work for handplaning, chiseling, or sawing?The answer: a batten, which will take you 5 minutes to make and turns any flat surface into a work bench. Let's make one!   

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May 02, 2018

How To: Memorize Any Number Using Mnemonics

As if pens and Post-Its weren't enough, the smartphone era has provided a plethora of memory aids. Apps designed to store, sort, and spit out information whenever we want it seem to have rendered redundant the need for a good memory.

But I'm of the mind that tools work best when they augment our skills and strengths, and that when we start to allow machines to fully replace human work, we ourselves begin to atrophy. Since having begun the assembling my memorization toolkit and putting it to use in the last year, I've found that I think more clearly, remember things better, and rely on my physical and digital tools much less. (Not to mention, I'd be lying if I said it didn't feel awesome to perfectly recall a 12-digit number after less than 10 minutes' worth of work.)

We've covered one of those big tools, the memory palace, in a guide here at Man Made DIY. One of the main techniques incorporated in the article, specifically used to memorize numbers, is called the Major System; it's such a powerful in itself that it's worth its own guide. 

So, let's dig in to how you can custom-tailor your own major system to help you remember long strings of numbers!

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Apr 27, 2018

How To: Repair Rubber Boots

Second only to my shovel, I count my big rainboots as my most essential yard work possession. Ever since I got them as a gift in 2010, they've kept my feet dry as I've tromped through muddy backyard gardens, turned compost piles, and cleared some seriously weedy rows of peppers on a local farm. (They made a cameo appearance on our article about digging a garden patch using only a shovel.)

Constant use has taken its toll on the natural rubber, though, so it was time to put into practice one of my favorite Depression-era maxims on frugality: "Use it up, wear it out, make it do, or do without."

Let's take a look at how I patched up my leaky wellies.

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Mar 28, 2018

How to: Make a Wooden Hand Screw Rack & Organizer

I have tried almost every solution to keep track of my hand screws. I've hung them on pegboard hooks. I've stashed them in wall-hung cubbies. I've stacked them on shelves. I've put them in designated plastic totes. All of which have resulted in: I hardly ever use my hand screws. 

Which is a shame, because they're extremely versatile. They have a deep reach, and their wooden jaws are handy when you don't want to nick a blade or bit on something metal. So, last weekend, in my ever-continuing attempts to get my shop truly organized, I decided to build a wall-mounted hand screw organizer that would allow me to keep things in place and bring the clamps to the project when I need them.    

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Mar 12, 2018

A Diet of Early Worms: the Case Against Procrastination

For those of you who have mastered denying the temptation to pick at procrastination's bountiful buffet, this article will be a waste of your time. I'd suggest moving on to something else—this handy jazz album primer, how to turn an old shirt into a pocket square, or this awesome list of 14 burger recipes

But for those of you who find it difficult to resist the siren song of putting stuff off until the last minute, or who (worse yet) willingly delay working until the 11th hour, let's take a moment to examine the evidence that procrastination is a horrible idea.

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Feb 23, 2018

How to Drill Perfectly Vertical Bench Dog Holes in Your Workbench

 A woodworking bench is more than just a table to lay your tools and project parts on. Used well, your bench is an all-in-one, three-dimensional clamping solution that will allow you to hold your work on any of its edges or faces. The traditional way to increase the work-holding capability is to place "dog holes" in your bench top, and allowing them to work in tandem with a face or end vise to secure parts of any size. 

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Jan 09, 2018

This Isn't the Only Way to Install a Screw Hook, but It Is the Best

Okay, friends. This is one of my all-time favorite DIY hacks. I learned it more than fifteen years ago from a book I got from the library, and committed it to memory. I only need it about once or twice a year, but it works every. single. time. I'm always super grateful to have it on hand, and so today, I'm sharing so you too can stop busting your hand and banging your knuckles every time you need to install a hook somewhere.   

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Nov 27, 2017

The Best IKEA Hack I've Ever Seen

Laura and Craig from The Makerista take these Billy bookshelves that we've all seen before and transform them into what looks like an entire built-in wall unit. This really is the most impressive DIY IKEA renovation I've seen yet.   

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Oct 31, 2017

How to Drill Straight and Square Holes without a Drill Press

Sure, every once in a while, you choose to intentionally drill a hole at a specific angle. Perhaps your compound joinery demands it, or you're going for a stylish, contemporary look on a project.

But most of the holes we drill — I'd hazard to say a good 99% of them — are intended to be drilled straight on, perfectly perpendicular to the surface. You can do this precisely with a drill press, but many makers don't have one, and they require specific set up and work that's small enough to be placed on the table. 

So that leaves the cordless drill. A tool that, when balanced on the tip of a drill bit, can be easily canted and slanted off square in every single direction, especially when you're putting force behind it. 

But! The task is not impossible. Yes, DIYers, you can drill a perfect 90° hole with a cordless drill. Here's how it's done.    

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Sep 21, 2017

How to: The Easy Way to Remove Pencil Marks from Your Woodworking Projects

Saws are exciting, and chisels and hand planes look really great on top of your workbench. But if you ask me, the number one most-important, guaranteed tool I use on every single project is: the No. 2 pencil.

created at: 07/19/2016

It's essential for everything from sketching to measuring to layout and marking parts, and its "easy to remove" nature makes it perfect for seeing now, disappearing later. Except, have you ever actually tried to remove pencil from wood before applying a finish?   

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Sep 19, 2017

How to: Build a Bike Repair Stand for $30 in Hardware Store Parts

Bikes have moving parts...it's precisely what they're designed to do. And things with moving parts need maintenance to keep them moving smoothly. And since a bike's very design is to move forward as its parts move, you either need to a) get your bikes wheels off the ground while maintaining access to gear shifts and break levers and b) grow two more arms and hands.   

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Aug 29, 2017

How to: Make a DIY Surplus Ammo Can Speaker Box

Okay, begin witty caption contest for this rugged DIY speaker system...now! "You can play your explosively good music?" "For use only when you really need to blast your tunes?" "Only plays songs that charted number one with a bullet?" "Solder up this stereo, soldier?"

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